Ford 6.0L Power Stroke Diesel :: Small Leak On Upper Secondary Fuel Filter


Dec 13, 2015

(E350 van)... I smelled diesel fuel inside the van tonight and used my flashlight to investigate the leak. The cover around the blue spring is damp.

Before I remove every again to gain access to the filter housing to fix the leak, what I am may encounter. Seems like a good time to do the blue spring upgrade. Can I access the egr valve to inspect and clean?

What are the possible areas to check for the leak? Sometimes finding little problems leads to finding big problems. When my FICM went out I discovered the battery terminal clamp was broke.

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I've got a leak that appears to be coming from the secondary fuel filter housing (the one in the engine compartment)... It's not coming from the filter, but from the side, where there are 4 allen bolts that attach a fitting to the side of the housing...Can I change out the gasket for that piece? I've already tightened the bolts, but the leak persists.

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Ford 6.0L Power Stroke Diesel :: Low Fuel Pressure - Hissing / Air Noise At The Upper Filter Bowl

I have an isspro gauge and did the blue spring about 5 years ago. Since then my fuel pressure is in the 65psi range.

Last week it dropped to 50-55 normal driving and I figured the HFCM was on it's way out (195,000 miles). Replaced the HFCM and the pressure was a bit higher, but not back to it's usual range. Then pulling the boat home from the lake a couple days ago, I saw it at 45psi. On a couple hills it went as low as 40 psi, so I was getting gripped...coasting downhill it only went back up to 50 psi and no higher. Got 'er home and currently not driving it.

In garage with Key On Engine Off, during injector buzz, I can hear a hissing/air noise at the upper filter bowl. Also, the bowl drains empty once the pump cuts off and the sound of air stops too.

I am hoping it's a regulator issue, but I don't know if they are known to wear out or go bad, or if something else in the upper filter housing went bad. So I ordered a new upper fuel filter housing which also has the oil filter tower attached and I'm assuming that these new units would come with the blue spring upgrade already done.

I can check for codes tomorrow when I bring my computer home from work, so I haven't checked for codes yet. I pick up the new filter housing tomorrow and will periodically check back here during the day tomorrow.

Also, while I'm at it: the new HFCM doesn't have the heater. Can I just leave the old connector from the harness un-connected to anything?

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I got fuel running dn from top fuel filter it looks like an filter hasn't been changed in a long while what could have happen?

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I'm dripping fuel on top of the engine at the fuel filter . Where the line ties into the filter canister , there is a small plate that's attached with small Allen screws its dripping between this plate and the canister .... I assume there is a gasket/oring that is causing it ...... What is the part number or correct description so I can go to ford dealer and get one.

2007 Ford 4X4. 6.0 diesel

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Turns out I've lost nearly all of the coolant from my secondary cooling system and am trying to diagnose the problem.

Things I noticed:

-All of the hoses appear to be in good condition.
-Coolant is dripping from the center of the engine bay.
-After inspecting the turbo area, it appears the valley below the turbo is wet.

The intake manifold is still on the truck, so I haven't been able to get a better look. Is there anything else near the area I am describing that has coolant? My guess is the turbo water inlet?

Perhaps this : Coolant leak on the 6.7 Powerstroke diesel - YouTube...

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2003 6.0 no start. turn the key to on and nothing happens. dash lights up as it should but I don't hear the glow plugs cycle and no fuel gets into the upper fuel bowl. turn the key over and nothing happens. No starter click nothing. tried the starter wire to the battery trick and it cranks but does not kick over. checked ficm wires and they are secure as well as the injector wire on the intake manifold. it is the original ficm.

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Ford 6.0L Power Stroke Diesel :: Upper Fuel Bowl Be Empty After Sitting For 30 Minutes?

Should the upper fuel bowl be empty after sitting for 30 minutes?

I believe no. Which would indicate to me a stuck open injector which Iv been suspected of. Iv been trying to track down a miss that I have and Iv been suspicious of a bad injector but ain't been able to pinpoint which one yet.

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Changed fuel filters today. Now my water in fuel light is coming on. But the truck is not running any different no sputtering or anything. ????? Could this be human error

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I have a very slow fuel drip off the housing for the fuel filter on the engine. Can't see where it's coming from. It started sometime after I changed the filter a couple of months ago.

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Ford 6.0L Power Stroke Diesel :: Wrench Light Comes On - Small Oil Leak

I have a problem when I have been on the road for about an hour or more the wrench light comes on. There is no change in how the truck runs, and when I run a systems check it says that all of my temps are good to go. The one think I have noticed that the next morning I have a small oil leak on the ground on the days that the wrench has come on. The egr valve was just cleaned. I am getting ready to make a trip across the country with a 10,000 lb trailer so I am a little worried about this. Can I take it in to a shop and have them get a code when the light isn't on? Also I am replacing all of the glow plugs this weekend but from what I have read it shouldn't have anything to do with the wrench light.

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2007 F350... I noticed I have a small power steering leak where the master cylinder bolts onto the hydroboost. Is there a o-ring or seal between the two? or do I have to replace the hydroboost? Been looking online for a schematic but can't seem to find one.

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Ford 6.0L Power Stroke Diesel :: Small Leak At The Rubber Coupling Between EGR Tube And Oil Cooler

I am doing the usual upgrades on a 2005 F250. What started as a small leak at the rubber coupling between egr tube and oil cooler turned into doing everything else while motor is down this far.

I am curious what the difference in the upgraded oil cooler is? Well besides not prone to failing as early.

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Within the last month I've had 2 cracked fuel filters the filter up by the engine...

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Ford 6.7L Power Stroke Diesel :: New Oil Pan On / Rust In Fuel Filter

Well I finally had time to change out my composite oil pan to the metal one. Nothing was wrong with the old one but Ive seen the composite pans get hit by a rock and crack so I decide to get the metal one. It didnt take long once I had the oil drained and its very easy to get to. Once i had the old pan off I did find two piece of sludge stuck to the oil pickup screen, they had a sliver of aluminum in them. My oil reports have been coming back with high aluminum content so I am not really sure what to think being my motor had 33k miles on it now.

I also changed out the fuel filter and when I dropped the frame mounted filter I found about a teaspoon of rust in it. I'm not one to run my truck down to E but I admit I did so twice since the last filter change. Since I found the fuel filter kit for 60 buck(ford dealer wanted $140) I think I will move my fuel filter changes to 10k miles instead of 15k. Last but not least I also added SPE 6.7 Full Lock Diff Kit which allows the locked rear end to stay engaged past 20 mph. It was a simple 10 min installation with just a few wires and easy directions to follow

New oil pan
Composite pan
Old pan off and view of oil pickup
Two pieces of sludge that came off oil pickup screen
New pan on
Rust in the bottom

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While driving from SD to Chicago today 2 warnings popped up at the same time saying to change the oil and fuel filters. Had both done 2500 miles ago. Am I right that the Dealer just didn't reset these? I thought these were measured by miles and driving habits.

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I was going to change the fuel filter on my truck yesterday, but couldn't figure out how the guard comes off. It has a bolt but it also has a rivet in it and looks like its all one piece so Id have to drill the rivet to remove. I tried to just spin the housing off.

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While I was changing the oil yesterday, I also changed the fuel filters. The primary filter had some debris that was confirmed by a magnet to be metal. I have seen a little bit of this all three times I have changed the filters. The filter itself is very clean, but there remains a small amount of metal slightly more coarse than filings.

I don't really have any concerns that it could be coming from the HPFP because that is after the secondary filter and would not be returned to the tank. Also anything from the HPFP would have fouled several injectors by now. I don't even think there is any iron in the pump.

I guess it could be useful to put a magnet in the water separator reservoir, but I don't even know what good that would do since the debris is large enough that it is being caught by the filter and of course the secondary filter is even less microns. It would just be nice to know where in the world this stuff comes from.

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Ford 6.7L Power Stroke Diesel :: Metal Shavings In Fuel Filter?

Changed my filters and this was in the bottom of the filter housing. I looked on the pleats and down in the center didn't find anything. Went to two Ford diesel techs one said is was the hpfp and should do the the whole fuel system. The other said if the hpfp was coming apart the shaving would not be in the bottom of bowl and to check the filter again in 5k miles. No check engine light, drives great, no other problems.

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Ford 6.0L Power Stroke Diesel :: Fuel Filter Change Now Won't Start

Replaced both fuel filters same as usual. Cranked right up and I let her run while I put up the tools and look for leaks. Notice it started running rough, so I jumped in and started to back out of carport and it went dead. Ran battery down and it won't hit a lick. Replacement (racor) filter same as last few changes. Running just fine before change so it has to be something simple, but what?

2006 6.0 powerstroke

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