Ford 6.0L Power Stroke Diesel :: Oil In Cold Side CAC Tube


May 30, 2016

What does that mean when there is a little oil in my cold side CAC tube?? It's just a little but it's even found it's way up into the intake elbow. Hopefully nothing too bad.

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Ford 6.0L Power Stroke Diesel :: How To Get Oil Tube In Turbo

Still working on this E450. Now, I'm trying to get the turbo back on and I don't know how the heck to get the oil tube in.

There's so little room that I can't lift the turbo up. Just getting it in and out is a chore. I was able to pull the oil tube out with some difficulty when I was removing the turbo, but if it put it in first, the turbo won't go over it to get back in. If I leave it disconnected to get the turbo in, I have no way to reach under it to get the oil tube back in.

I only messed with it for a little while - it's physically difficult bending over inside the van to wrestle with it - and will go back at it first thing in the morning. I know there's gotta be a way, I've just never done this before.

Do I stick the tube in the turbo first, in the engine, or neither until I got the turbo in place?

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Ford 6.0L Power Stroke Diesel :: CAC / Boost Tube Keeps Coming Off Under Power At Turbo Connection

Having this problem, what to do to correct it? There is no hole in the boot and this just started about a year ago. Does not do it all the time.

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Ford 6.0L Power Stroke Diesel :: Metal CAC Tube Part Number?

I found 2 Ford OEM part numbers for what seems to be the same identical metal CAC Tube for the drivers side.

6C3Z-6C640-AA
and
6C3Z-6C646-BA

I wanted to place an order today for my '06 but want to make sure it's the right one. What is going on here? (maybe one is for a '03-04) I Don't know...

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Ford 6.0L Power Stroke Diesel :: Lost Turbo Again Even After New EBP Tube And Sensor?

Lost my turbo at idle early this week un plugged the ebp sensor which gave me a 10.7 default reading but got the turbo back at idle. Ok easy fix. Ordered a new ebp tube and sensor. Wired up the new pigtail and installed the new sensor and tube. Truck ran great all day. Now I goto leave tonight and I have the same problem.

So I unplug the ebp sensor and I have a default reading of only 6.5 now? I checked all my splice pigtail connections and everything looks fine still. What it could be this time?

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Ford 6.0L Power Stroke Diesel :: How To Change Boot Or Hose On Egr Delete Tube

How to get the boot or hose off the egr delete tube without having to tear everything apart? mines leaking i have new hose to replace just not sure how to get the old one off...

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Ford 6.0L Power Stroke Diesel :: IH Part Number For The Fuel Return Tube

When I went to do my fuel filters tonight I found that the Fuel Return Tube had broken. I have the Ford part number 3c3z-9t289-AA and was looking to see what is the IH part number. I think I'll pick up that oil filter assembly too.

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Ford 6.0L Power Stroke Diesel :: Small Leak At The Rubber Coupling Between EGR Tube And Oil Cooler

I am doing the usual upgrades on a 2005 F250. What started as a small leak at the rubber coupling between egr tube and oil cooler turned into doing everything else while motor is down this far.

I am curious what the difference in the upgraded oil cooler is? Well besides not prone to failing as early.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Loss - Wet Spots On The Tube Coming From Intercooler To Turbo?

My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.

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Ford 6.7L Power Stroke Diesel :: When Cold Diesel Engine Sound Intermittently?

It only happens on a very Rare occasion.

When Cold, and when I start out as I open the throttle, it suddenly sounds like there is not a piece of quieting stuff on the engine. I mean its like I can hear right into the engine itself.

I back off, It goes away then I dont hear it again for another Month or two.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Power On Cold Start

I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.

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Ford 6.0L Power Stroke Diesel :: Power Loss After Cold Start - FICM Failing?

I just bought a new to me, 2005 ford f-350 6.0L turbo diesel with 220,000 miles. It has an EGR delete, and aftermarket intake and exhaust. I am having power loss issues, and cold start issues, and judging from these symptoms, I figured it was the FICM. I thought it had to be the FICM. As per the tech folder on this site, I tested the FICM. I first learned that I have one of the Bullet proof FICM's, and when I tested it (3 times) it read between 57.5 and 58V. I conducted this test three times both with just turning the key, and with the truck running. I then took the truck into Ford, and they gave me a list of all of the codes the truck threw:

P0611
p0113
p0405
p0671
p0673
p0675
p0677
p0341

I researched all of these codes, and it seems to point to the FICM, but Ford stated they pulled a reading of 54.5v. The tech then told me that the upgraded bullet proof FICM probably ruined my injectors, because my injectors we not upgraded. Is this True?

Even though my FICM is above the low limit for voltage, can it still be going out? I am taking the truck in to have the batteries load tested, so I will know if they are contributing to my FICM failing.

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Ford 6.0L Power Stroke Diesel :: Loss Of Steering / Pulling From Side To Side

I have an 06 crew short bed 4x4 238k miles ... It just started out of nowhere pulling from side to side. I got home and as i made the turn onto my street I felt the whole front end shift as I was turning almost like a knot in the steering i popped my head under and saw a greasy gear box everything else looks ok.

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Ford 6.0L Power Stroke Diesel :: Rough On Cold Startup - Surge / Lack Of Power During Light Acceleration

My 2007 6.0 has a really rough (almost 'miss') during cold start up. After 5 seconds or so, it smooths back out and sounds normal. Until gauge reaches normal operating temp - there is a surge/lack of power during light acceleration. I also hear a frequent compressor coming on and running for a while which I am contributing to a possible vacuum leak. Maintenance is always done on time and I've already had a few costly repairs (both internally as well as externally) on the engine. I usually always wait for the glow-plug indicator to turn off before cranking the engine and let it idle for 5-10 minutes prior to driving it. Once the vehicle climbs to normal temp. everything seems to be fine but the compressor still comes back on every so often.IS it worth simply replacing the vacuum canister located behind the passenger side battery - or should I find someone to hook up a diagnostic unit first?

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Ford 6.0L Power Stroke Diesel :: Won't Start On Cold?

Well.. my truck has been running great for the past few years. This morning I went to start it and all it does is cranks and cranks.. no start not even a sputter.. I use the torque app and noticed the HPOP was over 900 psi during cranking and ICP volts were .8 volts. FICM was 48.5 and around 47 during cranking. I even unplugged the ICP connector and got the same results.. just cranks and no start. i noticed while it cranks i don't get any white "smoke" coming out of the tail pipe I even sniffed in there and I don't smell any diesel at all.

I pulled the upper fuel filter and it is full of fuel, the fuel pump does its normal buzzing when the key is turned on. I even checked the emergency shut off switch for the fuel pump and it was fine. At the moment I am charging both batteries... they were draining because of all the cranking. I think I will check the FICM with a multi meter when the batteries are good and charged.. Seems weird to be running fine with no hints of issues then all of a sudden its dead.

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Ford 6.0L Power Stroke Diesel :: No Cold Idle Up

This is tough one to search on. Most of the results talk about a poor idle or the high idle mod. I simply have no cold idle up. It used to work a few years ago but doesn't anymore. I live in Colorado and it's definitely cold enough for the high idle to kick in. I have no codes, nothing bad shows up on the Auto Enginuity.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Intermittent Loss Of Power / Stall Or Stumble When Engine Is Cold

I just bought a 2004 F350 6.0 cclb 6 speed with 260k on it. The previous owner seemed to have taken good care of the truck. It is basically stock with the exception of the blue spring mod, and a sinister diesel coolant filter. Anyways, I brought the truck home and it ran great. Now I have an issue that needs to be addressed.

The issue: I am experiencing a intermittent loss of power, stall, or stumble when engine is cold. After sitting all night the truck will start fine and idle fine. But when I try to accelerate and bring engine RPM up the engine will stumble and lose all throttle response, when this happens the WTS and WIF light flash. Sometimes it just stumbles, sometimes the truck will actually die and then restart. The issue seems to go away after the engine has reached operating temp.

I did some research on the issue and it seems there is actually a TSB out from ford for this issue. It explains that some 2003-2004 6.0's might have wiring harness chaffing issues. This is what the issue I am having seems like to me (shorting harness). I looked up codes on the truck and there is an active code (#8 glow plug circuit fault). I did a short visual inspection of harness and didn't see anything out of the ordinary. But i wonder if it would be worth changing both sides of the glow plug harness?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 V8 - Hard Start / Rough Idle / Shaking - No Power When Cold

I'm new to diesels. I just bought a 2004 F250 with the 6.0 V8. I have the high and low circuit, contribution codes on cylinders 4 and 8. I've only had the truck for a few days but I've been reading a ton. The symptoms are hard start, rough idle/shaking, no power when cold. When it heats up and I'm over 2000 RPM it seems to be just fine. Even when hot and below 2000 RPM it does ok. I've check the FICM. It reads 48V with key on and 48V running. My plan is to do the following:

Change the Fuel Filters
Change the oil filter
Change Air Filter
Change oil with 5-W30 synth and I have both Hot Shot/Rev-X

If that doesn't work, I'll replace the two injectors. How does that sound.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 - Passenger Side Map Light Considerably Dimmer Than Drive Side

I purchased a 2011 350 crew cab lariat 6.7 diesel last week. That night i noticed that the passenger side map light was considerably dimmer than the drive side. Had to go back to the dealership 2 days later anyways to get a second key made. Showed the tech the light and he gave me 2 new bulbs to replace both lights with. Both were great for about a week but i noticed the passenger side has once again become dim....

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Ford 6.0L Power Stroke Diesel :: Starter Will Not Engage And Its Cold Outside

I have a 2003 F350 6.0 liter crew cab. It's all stock minus the FICM and bullet proof I did a few years ago when I purchased the truck. truck runs amazing with 136K miles on her, but i rarely drive the truck and she's been sitting. SO, I went out to start her up because it's been in the low teens and I wanted to keep the battery up to par. When I had turned the ignition key on to start the truck (after I cycled the glow plugs), I could hear the starter spin but instead of turning the truck over, it made a grinding noise followed by a spin type sound which I assume is the drive gear of the starter not engaging. I can get her to start but it takes multiple attempts.

Once she's warmed up, it seems to stop grinding when i try and start it which makes me think it's more of a resistance issue, possibly a relay. BTW, where is the starter relay on our trucks? I am wondering if the cold has something to do with the proper power and amps to the starter via the relay causing the starter not getting enough power to the starter. Anyway, I'm hoping there is a way to diagnose this through my torque program by looking at amps but not sure which parameters to look at on torque android.....I'm hoping it's a relay problem instead of a starter problem. I really dont want to replace a starter with a bum shoulder.......in the cold to top it off

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Ford 6.0L Power Stroke Diesel :: Harder To Start When Hot Than Cold

So I have an '03 6.0 with 151000 and change. I go out to light her off in the morning and she fires quick and easy. Idles well and no complaints. But when hot shes sluggish to start. Now it's not what I would call a typical hard start considering I've watched videos on YouTube and guys are having a lot harder of a time then me getting theirs started. It's just not the same as cold it almost sounds like it's lacking fuel cause it starts real low after fire then with a couple revolutions it perks up. And this is without the key still in it. Again no idle or running issues at all. I've been trying to see if it could be my ipr? My ficm is new and never gets below 47V but idk what it is.

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