Ford 6.0L Power Stroke Diesel :: Lost Full Electrical Systems?


Oct 1, 2015

I have a 2003 F350 Super Duty 6.0L Crew Cab Lariat 4x4 signal rear wheels Ford tow package. After market options Bully dog power put and outlook controller.

Next the problems When they started and order pleas stay with me.

I purchased a goose neck horse trailer and after hooking it up, plugin in the tight and break round plug I found that the trailer lights did not work. I inspected the plug on my truck I found that the wires were cut next to the plug so I purchased a after market plug and swapped the two out and the lights worked. Excepted the right turn signal did not work.

I thought I was good and then the problems started during the six hour trip home at night my turn lights and break lights ceased to work on my truck and trailer the running lights and head lights work on both. After I returned home I looked for shorts and bad fuses I never found any.

After that I started to accumulate problems.

The Outlook controller would occasionally loose signal and turn off and on and the door ajar is on all the time. After that the I had the oil filter fail and pieces of it went through the IPR screen causing the IPR to fail I know its unrelated but it is. After having a no start condition and replacing the IPR all my gauges would go peg to peg when trying to start. I put a long hard charge on the batteries and got them to a full charge of 12.6CV and had no problem starting any more. I did find at the time I hooked up the charger is that one of the batteries blew off one of the cell covers.

But what happened next.

The truck lost full electrical systems as in the 4x4 switch quit working, the power locks quit working, door chimes quit, the transmission would not shift into overdrive and the tow light flash and now the Outlook Controller flashes on and off so bad I can hardly get the codes off it. The auto headlight quit.

Most of the things I could reset by un plugging fuses and relays to get them to work.

OK the now, I changed the batteries today with new ones and found out the old ones were only at 75% and that fixed some of the problems. The problems I still have is the transmission, turn signals, break lights and Outlook flashing on and off. By the way the Outlook is plugged in the systems plug under the dash.
These are my codes
P0360 ignition coil j primary (I do not know what this is or where I can find it.)
P0401 Exhaust Gas Recirculation Flow Insufficient (Is this the EGR cooler I did a EGR Delete by puting freeze plugs in both ends)
P0603 Powertrain Control Module Keep Alive Memory (KAM) Error ( I have no clue about this, this started when I lost the IPR durring all that cranking.)

View 10 Replies

Advertisement

Passat (B5) :: 2001 - Got Alternator Workshop Warning - Electrical Systems Lost Power

So i JUST got my timing belt replaced on my 2001 B5 Passat 4motion, took it in and got it done. Now when the tech was working on it he said that the car was slow cranking one day, and I have intermittantly seen the same thing before, but i have known for a while that I need a new battery, its old, and randomly have little power, but it has always worked once the car is started.

As soon as i picked the car up yesterday I got the "alternator workshop warning" and quickly the car started to act funny as systems lost enough power to not function correctly (abs light, brake light, etc). Now is there ANYTHING else this could be beside the alternator? fuses, wires, other faults, etc, etc.

View 15 Replies

Ford 6.7L Power Stroke Diesel :: Got Message - DEF Under 1/2 Full?

My truck gave me the message that "DEF under 1/2 full", so since we are on the road, I stopped by a dealer and picked up 5 gallons of motorcraft DEF. I did not want to get the countdown message in an unfamiliar area and have to look for it. While going out site-seeing, I forgot and left it in the back seat of the truck for about 8 hours in the heat of the day. I know you are supposed to store it under 86 degrees or so. Now, did I just ruin 5 unopened gallons or is it still safe to use?

View 9 Replies

Ford 6.0L Power Stroke Diesel :: AC Blower Stuck On Full?

I have a lariat (auto climate control) and I just finished reassembling the engine and I noticed that the AC blower goes on full whenever you turn the key on.

According to the AC panel it seems to be off. Where should I start looking? AC is very important here... its already regularly over 100 degrees here.

View 4 Replies

Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

View 10 Replies

Ford 6.0L Power Stroke Diesel :: 2003 - Lost Power With Smoke Then Died - Now Nothing?

I have a 2003 6.0 when it has having troubles trying to cut out when running low rpms but would throttle out of it then it lost all power cab filled with smoke and died now it does nothing won't even try to turn over everything under the hood is covered in soot I'm ready to pull the cab just wondering if I didn't loose any oil or coolant...

View 6 Replies

Ford 6.7L Power Stroke Diesel :: Lost Power For Running Board Lights

I added LED lights to illuminate the running boards on my Lariat. Did this about 15 months ago and all was fine until this week and I noticed they weren't coming on any longer. Both sides are out of commission. The running board lights on each side are wired to the respective plug for the running board lights on each side. The interior lights that are on the same circuit work fine (fuse #12 in the passenger side fuse box).

So I'm scratching my head trying to figure out why both sides have gone out at the same time but the fuse is ok. It's winter here and my truck doesn't completely in the garage so I'm hoping to limit my time lying under the truck out in the cold, on a wet floor! I thought there might be another fuse in the engine compartment fuse box but there isn't, at least according to the manual.

View 6 Replies

Ford 6.0L Power Stroke Diesel :: 2006 F250 Lost Power Then Died

My 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.

View 3 Replies

Ford 6.0L Power Stroke Diesel :: 2005 F350 - Lost Power And Won't Start

I have 2005 f350 with 365000 km on it I have it for one year and don't have a problem till last week. I was pulling van on dolly uphill and sadden lost pover, so I stopped and check oil leaks ,transmission .... But everything looks ok in couple minutes start engine and go home (10 km). Change fuel filters trans filter, looked good for 50km and star losing power again and doesn't want start. So I skan and its show me next numbers.

Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good

Engine crank
Ipr-85%
Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v

So what I have to do?

View 9 Replies

Ford 6.7L Power Stroke Diesel :: 2011 F350 - Lost Power Intermittently?

Currently truck is in the shop after having multiple episodes where it lost power. It has 47,000 miles on it. When pushing down gas pedal, just does not want to go. Very slow to shift through the gears and get to highway speed. Turbo was not there, and there was also a hard shift/jerking from 2nd - 3rd. Did notice the traction control sensor kick on a couple of times....which was just replaced since a hole rubbed through the wiring. (took it to Ford twice before they found the problem)

They told me today that the code generator said to look at wiring but they did not find anything (heard that before) and that the fuel is possibly contaminated with DEF. If that is the case, someone is messing with my truck! What I don't understand that if the DEF does turn out to be in the fuel tank, wouldn't we have the problem continuously and not intermittently over a month after driving thousands of miles and going through numerous tanks of fuel? We drive and average of 60 miles per day just for work, half interstate/city.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Lost Power Now Won't Start - Bad Fuel?

This is a new truck to me 03 Excursion, the owner has done a lot, gave me receipts for a lot of work and cosmetically it just seems taken care of. About a year ago hpop, ficm, oem egr and 3 injectors. He wasn't happy with that mechanic and still having problems so went to a different (supposedly better) shop. This time turbo cleaned, all 8 injectors and passenger head was redone and put back on with oem bolts. Apparently it was found that a nut was dropped down valve cover by the first shop! Somewhere along the way the ICP and GP module has been replaced.

I've only driven it a couple times and seems great until last night. It was loosing power and in about 10 seconds died and wouldn't start back up. Pops but doesn't stay running. WIF dash light on and no CEL codes. Not sure where to start/what to do. I've paid for most of it and was planning to pay the rest and transfer title but I'm not comfortable doing that till I'm confident it's good to go.

I drained the separator and seemed to gush out like it should and don't think I saw water. I'm planning to take the sensor off the filter there, inspect and clean it but I don't imagine that's the problem. I do see oil coming on the back of the engine and front of tranny on the drivers side... maybe ICP is all oily and failed? I don't know much about these, just been trying to read. What should I do as some first steps? Do I need some sort of scanner? It seems like it's starving for fuel. It was about 1/4 of fuel when I bought it and filled it up the night I took it home and have put about 80 miles on it since. Is it possible it's got bad fuel or water?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: White Smoke - Knocking Sound - Lost Power?

it's now 1,500 miles away on the side of the road.White smoke, knocking and lost power. Truck has 133,000 reman engine installed at 46,000. Is it common for hydro locking to bend a rod? He sent a video and it def sounds like a rod and degas is empty.

View 9 Replies

Ford 6.0L Power Stroke Diesel :: Lost Power And Got A Shake When Trying To Accelerate At Highway Speeds

I have a 2005 6.0. I just got done doing the HPOP seals, injector o-rings, stand pipes and dummy plugs. I have drove the truck 600 miles since the work with no problems other than a wiring issue I got fixed...

I was driving at highway speeds, and all of a sudden I lost power and got a shake when trying to accelerate. I pulled over and turned it off, and when I went to restart it I got nothing at first, then it went to what seemed like a partial crank followed by a thud. So I'm thinking I just hydro locked it. I waited a few mins and tried again, and it started but had a few knocks for 15 seconds or so, then it ran rough with smoke pouring out of the exhaust (grey then turned kinda white).

I the only codes I have are for the egr which I've had unplugged for a long time, and a glow plug code, but when I started it back up, I had no codes. I'm baffled. I did notice I have oil on my oil filter housing at the cap, a little oil had slung on to my wire harness and my intake. I don't even know where to begin!

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lost Power Then Stalled And Would Not Restart

I drive an 06 f350 with a 6.0 diesel. My truck has quit on me twice in two months. It lost power then stalled and would not restart. I had just changed fuel filters but checked them anyway to see if they were plugged. They looked clean so i put them back in and the truck fired up. It ran good then two months later it did the same thing.

I noticed I could not hear the fuel pump so i pulled the cap off if the top fuel filter to see if there was fuel in it, and heard air being sucked in (or pushed out?) as i loosened the cap. I put the cap back on then turned the key and i could hear the fuel pump working. I waited for glow plugs and it fired up. Is my engine getting vapor locked, or sucking air? If so then why would it only happen every now and then instead of continuously?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2005 - Engine Lost Power When Driving Down The Road

My uncle bought an '05 that stopped running one day. He was driving down the road and engine lost power. He was able to coast into his driveway. Unfortunately, it's been 10 years since I've work on a 6.0 and no longer have any of my computers.

He did state there is no check engine light. He's going to change the filters today / tomorrow. I'm hoping to make it down there this weekend to look at it, but what to look for. Even more unfortunately, we really don't have any specialty tools or gauges.

View 2 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power

I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.

It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.

View 3 Replies

Ford 6.0L Power Stroke Diesel :: Glow Plug Light Came On - Lost Power - No Injector Cycle

Ok yesterday while driving my truck the glow plug light came on couple times and lost power but the light would turn off and power came back. It has done this before and it was the injector harness grounding out on the engine. I replaced that last time. I checked over the knew one and did not see any chaffing on the harness.

Now this morning I go outside to start it and I can hear my fuel pump and vacuum pump but injectors wouldn't cycle. It has also done this before but I could never figure out why. Last time I tore into it checking through my wiring harness and couldn't find anything. When I put it back together it started fine.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: Lost Power When Driving Down The Highway - EGR Codes P0404 And P1335

So I was driving down highway when I lost power. Engine was still running just had no power and would blow black smoke when I got on the accelerator. I pulled the EGR valve and noticed it had rocks stuck keeping the valve open. Cleaned it all up and put it back in. Went for test drive and seemed good again until few miles in same problem. Took it apart again and same thing.. rocks. I did this 3 times with same results...rocks getting stuck in my valve.

View 1 Replies

Ford 6.0L Power Stroke Diesel :: Truck Lost Power And RPMs Dropped Only Glow Plug Light Came On

It's a 2004 6.0 excursion with about 190,000 miles. At 185,000 I pulled the motor and did new oem head gaskets, Arp head studs, bulletproof egr cooler and oil cooler system, bulletproof 48v ficm, strictly diesel regulated return, and I've been running gear heads srl tune before and after the truck was rebuilt.

Recently the truck has been acting up at random times. While running the gear head srl tune, the truck will lose power, the boost gauge on my edge insight will get stuck along with Icp psi, the water in fuel light and glow plug light will come on, and then after a few seconds it will clear itself and run fine. Last night I was on a two lane road and putting my foot into it and the truck did the same thing where it loses power, but this time the truck actually died on me while I was cruising at 60.

Same lights were on but this time the cruise control light fluttered while the truck was in the midst of dying. I tried restarting it and it took two sets of cranking before it fired and stayed running. On the way home I babied it and the truck lost power and the Rpms dropped and only the glow plug light came on. Got home and ran codes and I got camshaft and crankshaft position sensor codes and I tuned it back to stock, drove it around, and the truck ran fine, but while on a stock tune I am getting a egr valve code.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: 2006 F250 - Lost Power When Step On Gas And Truck Wouldn't Exceed 15 Mph

So today on my way home from work. I got off at my exit and when I went to step on the gas I lost power and the truck wouldn't exceed 15 mph. It would just rev up and down. It was pouring white smoke from the tailpipe. At one point it went back to normal and started running fine for about 10 seconds. Then it went back to doing the same thing losing power and spitting smoke. I limped the truck into a parking lot and called a ride. I'm having a tow truck pick it up on Monday and take it to the dealership. Is this a head gasket issue? And I feel like it's going to be expensive. 2006 F250 6.0L .....

View 11 Replies

Ford 6.7L Power Stroke Diesel :: 2011 F250 - Spitting And Sputtering And Lost Power / Fuel Leak

We got "bad" gas in Feb, 2016, had to replace entire fuel system. Haven't driven the truck but 4000 miles. Last week, she started spitting and sputtering and lost power. We could see fuel pouring out. NO CEL. Towed (AAA has paid for itself several times over with this truck) to dealer that replaced the fuel system, still waiting to hear from them. Does this sound like it should be under the warranty for the work they did? We have averaged a huge repair bill about every 3-4 months on this truck, 2011 F250 Lariat, 8cyl, 6.7L, since we bought it 2 years ago.

View 1 Replies





Copyrights 2005-15 www.bigresource.org, All rights reserved