Ford 6.0L Power Stroke Diesel :: Lost Full Electrical Systems?
Oct 1, 2015
I have a 2003 F350 Super Duty 6.0L Crew Cab Lariat 4x4 signal rear wheels Ford tow package. After market options Bully dog power put and outlook controller.
Next the problems When they started and order pleas stay with me.
I purchased a goose neck horse trailer and after hooking it up, plugin in the tight and break round plug I found that the trailer lights did not work. I inspected the plug on my truck I found that the wires were cut next to the plug so I purchased a after market plug and swapped the two out and the lights worked. Excepted the right turn signal did not work.
I thought I was good and then the problems started during the six hour trip home at night my turn lights and break lights ceased to work on my truck and trailer the running lights and head lights work on both. After I returned home I looked for shorts and bad fuses I never found any.
After that I started to accumulate problems.
The Outlook controller would occasionally loose signal and turn off and on and the door ajar is on all the time. After that the I had the oil filter fail and pieces of it went through the IPR screen causing the IPR to fail I know its unrelated but it is. After having a no start condition and replacing the IPR all my gauges would go peg to peg when trying to start. I put a long hard charge on the batteries and got them to a full charge of 12.6CV and had no problem starting any more. I did find at the time I hooked up the charger is that one of the batteries blew off one of the cell covers.
But what happened next.
The truck lost full electrical systems as in the 4x4 switch quit working, the power locks quit working, door chimes quit, the transmission would not shift into overdrive and the tow light flash and now the Outlook Controller flashes on and off so bad I can hardly get the codes off it. The auto headlight quit.
Most of the things I could reset by un plugging fuses and relays to get them to work.
OK the now, I changed the batteries today with new ones and found out the old ones were only at 75% and that fixed some of the problems. The problems I still have is the transmission, turn signals, break lights and Outlook flashing on and off. By the way the Outlook is plugged in the systems plug under the dash.
These are my codes
P0360 ignition coil j primary (I do not know what this is or where I can find it.)
P0401 Exhaust Gas Recirculation Flow Insufficient (Is this the EGR cooler I did a EGR Delete by puting freeze plugs in both ends)
P0603 Powertrain Control Module Keep Alive Memory (KAM) Error ( I have no clue about this, this started when I lost the IPR durring all that cranking.)
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Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good
Engine crank
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Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v
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Ok yesterday while driving my truck the glow plug light came on couple times and lost power but the light would turn off and power came back. It has done this before and it was the injector harness grounding out on the engine. I replaced that last time. I checked over the knew one and did not see any chaffing on the harness.
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So I was driving down highway when I lost power. Engine was still running just had no power and would blow black smoke when I got on the accelerator. I pulled the EGR valve and noticed it had rocks stuck keeping the valve open. Cleaned it all up and put it back in. Went for test drive and seemed good again until few miles in same problem. Took it apart again and same thing.. rocks. I did this 3 times with same results...rocks getting stuck in my valve.
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It's a 2004 6.0 excursion with about 190,000 miles. At 185,000 I pulled the motor and did new oem head gaskets, Arp head studs, bulletproof egr cooler and oil cooler system, bulletproof 48v ficm, strictly diesel regulated return, and I've been running gear heads srl tune before and after the truck was rebuilt.
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We got "bad" gas in Feb, 2016, had to replace entire fuel system. Haven't driven the truck but 4000 miles. Last week, she started spitting and sputtering and lost power. We could see fuel pouring out. NO CEL. Towed (AAA has paid for itself several times over with this truck) to dealer that replaced the fuel system, still waiting to hear from them. Does this sound like it should be under the warranty for the work they did? We have averaged a huge repair bill about every 3-4 months on this truck, 2011 F250 Lariat, 8cyl, 6.7L, since we bought it 2 years ago.
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