Ford 6.0L Power Stroke Diesel :: Loosing Coolant - Head Gasket Leaking?


Jun 27, 2016

I LOVE my Super Duty and with only 15k on it (have a company truck) plan on keeping it for a long time. I've had an EGR Delete and new Oil Cooler along with some misc things done to the engine and turbo, about 6g's worth. Now my mechanic at NCB is telling me that the reason I'm loosing coolant is that my head gaskets are leaking. I'm looking at another 5-7 grand which is a no go for me. I'm thinking of doing the work myself, especially since I've seen where i don't have to remove the body to do it.

Okay, here is the question, I've been having a hard time finding a comprehensive list of the parts I should be getting to do the job. Looking for a list or link on what I need to do it correctly and anything I might want to do while my engine is apart so I don't have to do this again?

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford Ranger / B-Series :: 1991 - Bad Head Gasket - Leaking And Coolant In Oil

I have a 91 Ranger V6 4WD with 150K that has been sitting for 7 years. The last time I drove it (7 years ago) to a mechanic, who diagnosed it with a bad head gasket - leaking coolant and coolant in the oil.

What am I looking at as far as a project: besides redoing the head gasket, what else will I most likely need to do given that its been sitting 7 years?

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Ford 6.0L Power Stroke Diesel :: Head Gasket Replacement?

So, I blew my head gasket and have been looking for what to replace it with. From what I've seen, just an OEM gasket would be best.? I'm also putting ARP studs in it, unless there's another brand I should put in it.

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Ford 6.0L Power Stroke Diesel :: Possible Blown Head Gasket?

Truck is a 2006 F-350 6.0, ARP studs, Ford Head Gaskets, Bullet Proof Diesel Oil Cooler Kit and EGR with an SCT tuner on tow mode.

Towing approx 15,000 pounds noticed truck started to lose power and misfire. Pulled over and noticed engine oil all over the driver side on engine, looks like it sprayed to top of engine as well. Oil on valve cover, FICM, exhaust manifold. I looked under the truck and saw that oil is all over bottom of the truck, differential covered in oil as well. Looks like blue smoke coming from tailpipe and smells of oil burning. Cannot tell where oil originated from.
I removed the EGR Valve, to see if there was moisture on the valve and when I looked into the intake manifold there is engine oil pooled in the bottom of the intake manifold and on the EGR Valve.

This is not dirty water from soot, it is oil. Truck is misfiring, with no codes being thrown. I noticed a small amount of white residue around the radiator cap however I had just filled up the reservoir, week prior. I unfortunately do not have gauges in the truck and rely on the factory gauges; coolant temps did not rise or move at all when this happened. I am not sure if I blew a head gasket, and really confused on how engine oil got into the intake manifold. I ran the engine with the air filter removed and can see blue smoke coming out of the CCV and oil in residue in front of the turbo inlet.

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Ford Ranger / B-Series :: 1994 - Coolant Loss / Head Gasket Leaking

I am working on my buddy's 1994 Ranger with a 2.3L I4 that has been going thru a large amount of engine coolant. The trucks has approximately 180,000 miles on it. When I had it parked on concrete I have not seen any signs of coolant on the concrete or any signs of coolant leaking. The next place I checked was inside the cab to see if there was any coolant from the heater core and there was not. The water pump has been replaced a couple of years back. I replaced the spark plugs today and did not see anything on the plugs that I would have thought were signs of coolant in the combustion chambers.

With that being said I have not worked on a vehicle with a leaking head gasket before. Would there be any visible signs on the sparks plugs? If so what would I be looking for? When standing in front of the vehicle with the engine running there is a slight smell of antifreeze being "vaporized". Are there any noted issues with this engine that would cause this? Are there any other things I should check? Could it be a leaking head gasket causing this? If so how can I check for that?

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Ford Super Duty (1999-2016) :: Head Gasket Leaking Into Coolant System

To all those folks that said I had a head gasket putting pressure into my cooling system and causing it to overheat, you were right. It is a 2003 F250 with 80000 5.4 l. I have had to replace mexhaust manifold bolts on left side (horrible job, couldn't get one out). Back fenders are rusted out, under the extended cab rusted, doors are rusting at the bottom. My friend/mechanic said it was time to get rid of it. I don't really have thousands of $$ for a different one, but also, replacing the head gaskets are in the thousands for a repair bill. I have looked at used 2008 250 4 door and they are 20000+++ sheesh, but a new one is out of the question. Do I get the gasket situation repaired?

It does not act up all the time, some times it never overheats, sometimes it will. Somewhat infrequent ( I had one mechanic look at it and he tried 3 different times, and it did not overheat. Temp gage will peg, coolant resevior will overflow, but is not hot (100 degrees). I dont have the really have the money to put into a newer model, but I am worried about being nickeled and dimed to death after dumping a couple of thousand into a head gasket, plus I suppose I need to have the other side manifold gasket/bolts checked too. It seems like low miles to be having issues, yes I realize all will rust, but this year, as evidnet in our area, was really suspect-able to rust.

Not worried about the body, is it worth it to spend 2500 for head gasket repair, or trade up a couple of years, less miles, etc. My worry is, I already had to fix 1 exhaust manifold gasket, know head gasket to fix a cooling issue, do I cut my losses and move to another truck, or spend the money for repairs. I don't really have money for either but want to make a good decision. Truck has not been abused and has been serviced as scheduled. Had to put on new brakes and rotors, as would expect, and ball joints too. Oil looks fine, no contamination, and coolant is clear. Will the head gasket get worse? As I said before, it is intermittent, but I don't trust it for long trips.

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Ford 6.0L Power Stroke Diesel :: Orange Rust Colored Dust Around Overflow Cap - Loosing Coolant

Truck was throwing that collect temp different than oil temp light then started to heat. When I drove temp went down. When I stopped I checked coolant t as low and left orange rust dust around and under overflow I have topped off but can't find a leak. I clean it and it comes back I have a leak somewhere? Head gasket? But oil is fine I drive my truck 200 miles no issues?

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Ford 6.0L Power Stroke Diesel :: How To Straighten Pushrod Guide In Head Gasket

I just did head studs, gaskets, egr delete, oil cooler, hpop, up pipes, exhaust, and turbo rebuild on my 03' 6.0. I started the truck and it ran kind of rough but I figured it was air in the oil. Then I heard a choppy sound from the tailpipe and my first thought was bent pushrod. I let the truck run for a couple of minutes while I looked and listened to the engine and it seemed alright but I shut it down to pull valve covers. I had a code for cylinder 5 contrabalance so I started there.

The pushrod was definitely bent so I ordered one and threw it in. The truck runs amazing now compared to anytime I have ever heard it run, and all rockers move as it looks like they should but I still do have popping through the intake. I took cylinder 5 pushrod back out and I think the gasket bent from when the pushrod bent the first time. Even though the rocker is moving I think the bent gasket is pushing the pushrod on the side of the lifter maybe? The guide in the gasket is folded over and I don't know how the hell to bend it back besides a screwdriver.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Head Gasket Replacement

I'm going to be doing head gaskets on my 2006 F350 6.0. I know I need the head bolt tool and head lifting fixture. I have the tool to release the injector wiring plug from the head. Are there any other specialty tools I need? I saw in Hot Rod magazine a few months ago there was a new head gasket for the 6.0. Unfortunately I don't have the magazine anymore. I can't remember the brand of gasket. I know everyone in the past has said use OEM Ford head gaskets. Lastly, can I do the head gasket job and put studs in without pulling the cab or HVAC box?

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Lexus RX 2010-15 :: 2011 RX350 - Coolant Leaking From Head Gasket

I have a 2011 RX 350, leaking coolant from head gasket. It has 113000km, engine warranty is 110000km ...

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Elantra XD (2001-06) :: 2005 - Coolant Leaking Externally From The Head Gasket

Our 05 Elantra (170k miles) is leaking coolant externally from the head gasket. At first I thought it was coming from the freeze plugs, but it's actually leaking from above. I'm mechanically inclined but have no experience with head gaskets. I have access to Alldata but no service manual. Will it tell me everything I need to know? The farthest I've gone inside an engine is removing valve covers car runs great and we like it enough to want to keep it for a while ... I'll also mention I will be replacing the timing belt as well.

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Subaru - Outback :: 2000 Head Gasket Started Leaking Oil And Coolant Slightly

2000 Subaru Outback. The head gaskets have begun to leak slightly (oil and coolant), even though I brought it in for the recall at 80K and the dealer put in the additive. I recently (111,000 miles) put in another bottle of the additive coolant conditioner and the leak seems to have at least slowed to a trickle. Is it really essential to have the head gaskets replaced? Or could I just keep an eye on the oil and coolant levels and put a bit of kitty litter in my garage? Some of the information I googled indicates that the recall of this car is for an OUT leak and not an INNER leak--which would be worse. Is it true that an OUT leak is not as worrisome?

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Pontiac - Grandam :: 2000 - Smell Coolant While Stopping - Head Gasket Leaking?

I have a 2000 V6 3400 engine. I had the intake gaskets repaired with the "good metal ones" according to the mechanic I had do the job. Cost me $600. Car still has coolant leak it overheats every 3 days or so. Leaves no puddles under car when parked. Can smell coolant when stopping at stop light or stop sign or when parking car. No obvious coolant running down or pooling on the engine. Sometimes it seems like smell is coming from heat vents but no wet spots on carpet or liquid coming out of vent. Took to mechanic again and he said it was the head gasket leaking. Wants $1100 to fix it. Don't have the money. Was wondering if any of these additives you can get at Autozone Etc. may work. It wouldn't be my first choice but financially it's about all I can do right now.

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Ford 6.7L Power Stroke Diesel :: Leaking From Oil Pan Gasket When Used Synthetic

Having issue with synthetic oil (Rotella T6) causing leaks in the 6.7? I'm getting ready for my first oil change and I don't want to have an issue like I did with my 7.3 leaking from the oil pan gasket when I used synthetic.

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Ford 6.0L Power Stroke Diesel :: Engine Working Hard - Head Unseat - Where Does The Coolant Go

When the engine is working hard and the head (s) unseat, where does the coolant go, in the oil, to the atmosphere or both?

There are times when I am pulling heavy ( 18 to 20K+) pulling up a hill from a stop, and I can hear the engine working hard, then I later check the coolant level and it has drop.

Where did it go?

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 6.0L Power Stroke Diesel :: 2004 - Fuel Leaking Into Coolant

I recently was informed by my local mechanic that fuel was leaking into my coolant. He said I had a cracked head based on this and it would give soon. Well, he was right, and now I need to do a head job. I found new heads, but would like to know how many book hours this should take before I proceed. He gives me a wide range of time, and don't want to get taken advantage of.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaking On Back Of Motor On Both Sides

On our '04 Ex with 195 on the clock I've discovered a pretty good leak dripping. I crawled under it an coolant appears to be dripping off the back of both exhaust manifolds.

Less than 1000 miles ago we had an oil cooler and egr was pulled and freeze plugs installed by an excellent well respected 6.0 diesel shop. I don't think both gaskets could have blown at the same time creating two leaks. It runs fine, degas bottle still has coolant in it.

I've seen other threads that point to the heater core hose and more commonly the "orange" egr hose. It appears that an egr delete removes the hose - I think... but would that Blue / orange hose be there if the cooler was just capped and electrical unplugged?

The shop is going to look at it Monday but I'm trying to understand it better ahead of time.

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Ford 6.0L Power Stroke Diesel :: 2006 - White Stuff Around Coolant Cap - Leaking?

2006 6.0l

Just noticed yesterday during an oil change that I had white stuff around the coolant cap on the overflow bottle and that no coolant was visible. I went and got some antifreeze premix to top it off and it only took around 1 quart. Today after driving it approx 30 miles, the coolant was again missing.

When I changed the oil the other that same day there was no coolant in it, and I don't have any puddles on the ground. Whats going on?

EGR is deleted with a sinister kit, temps are fine, today it was 94 degrees and the truck was running at 194 oil 192 Coolant when getting off the highway after 15 minutes doing ~75. I've got a little bit of stiction going on but besides that nothing seems wrong.

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