Ford 6.0L Power Stroke Diesel :: Intermittent Crank Now / Key Will Just Click The Solenoid
Sep 5, 2017
I just reinstalled the engine and got her running. I installed a new 6.4 starter (reman) and she spins perfect. I was experiencing this same issue prior to startup and thought it was weak batteries. The key will just click the solenoid and it turn the engine over.
Quick synopsis of what I've checked:
All grounds
All cables tight
Batteries are fully charged
Power at right fender pigtail leading to solenoid when key is engaged (tomorrow I'll ck voltage at work today)
Checked starter connections
Checked continuity on the 10g wire from the fender to the starter...all good even wiggled it hoping it might have broken internally...
To me it sounds like a bad connection but I did not mess with the harness (firewall) aside from bungeeing out of the way vertically. I can hook up a charger and she will crank with the key. I can disconnect the fender 10g and crank it from the battery with no issues.
I've quadruple checked for loose connections. Didn't have this issue before so not sure what happened. Relay sticking maybe?
View 14 Replies
Advertisement
2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.
My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...
View 14 Replies
I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.
View 9 Replies
I am mostly a domestic car guy, but recently been working on some Toyotas for friends. The situation:
'95 Celica ST, 2.2 5 speed, 200K miles. Died when coming to a light. The car was towed to my friend's house. Battery was completely dead. Replaced battery and checked alternator and starter at Advanced Auto. Both checked good.
Car would not crank or even click the solenoid. Changed out both positive and negative cables. No start. Checked solenoid terminal, 0 volts. Replaced starter relay in fusebox. Still so volts at starter solenoid terminal. What else should I check other than the ignition switch? Not familiar with the wiring, how should I check?
View 4 Replies
Alright so I have a 99 7.3l. One day I went to start my truck and when I turn the key to the on position all is normal and then when I turn it all the way to crank it nothing happens. I hear a relay click ann thed that's it. Me and a buddy of mine spent quite some time on going through the entire truck. The starter was replaced, the neutral safety switch was replaced and the ignition switch was replaced yet the problem is still there. We then discovered that fuse #20 under the dash keeps blowing with every turn of the key. The manual states that this fuse is a starter motor relay coil PCM ( gasoline only). So if it's gas only why is it even in there. Let me just say that I can jump the fender mounted relay and the truck starts.
View 7 Replies
I have an 2011 6.7 that has a h&s tuner. Lately my transmission seems to be confused about what gear it should be in when I'm driving about 45mph. It will sometime downshift hard. I have a early build 2011 and heard that it could be a solenoid problem with the transmission.
View 3 Replies
Transmission was not shifting out of second gear set a code stuck solenoid cleared code seems to be working now....
View 4 Replies
04 excursion 6.0 auto. New batteries a month ago. New alternator (New Bosch) 6 months ago. Charging system shows 12-13 volts on scan gauge with engine off, 14 with engine running. Drops to 10 or 11 while actually engaging starter.
Every once in a while, often when the engine is hot (in fact I can't ever remember this happening when it's cold) the solenoid clicks like it would when the battery is dead. So far, it does this while it's actually engaging the starter, so I hear the solenoid clicking under the hood while I hear the whir of the starter under the floor board.
Never had this happen before. Not sure what part is trying to tell me it's on its way out? Heat soaked starters are harder to start, or less powerful, or something, right?
View 14 Replies
I have a 2013 6.7 and i cant seem to get my 4wd to work in auto position on hubs i think i have it narrowed down to the solonoid for it but cant seem to find location on it.
View 3 Replies
Anyway, I went out to start my truck just now and I'm getting a weird symptom.
The truck gets partial revolution and then to me it seems like the starter bendix pulls back in prematurely and this nasty clank and then a slight "zing". all within a second.
If I try a few more times, it seems to fire. But all the attempts before it fires sound pretty nasty to me.
Does this sound like a symptom of a bad starter/bendix?
A little further history, my excursion was broken into several years ago and they stole my pioneer head unit, in doing so, they forced the shifter down and since then it has been a little "loose". I'm wondering if it could be a neutral safety switch on the transmission?
Anyway, I'm getting ready to order a new neutral safety switch but wondering if I should go ahead a purchase a new starter as well?
View 6 Replies
I did a bunch of reading before I bought this truck, and the seller said it really just needed a new battery as far as he could tell... When I bought it, I drove a considerable distance with no problems, other than it seeming to be a little sluggish with acceleration.
I have not seen any leaks anywhere, and all of the visible reservoirs appear to be nominal. No odd exhaust (really clean/invisible, in fact). No weird sounds, and running engine has a pretty even sounding cadence.
I initially changed all of the shocks because the old ones appeared to be original and were severely corroded/rusted. There is some surface rust elsewhere as this truck was apparently used in agricultural setting.
I replaced the battery and it was starting fine for a few weeks, but it would intermittently crank with no start, and would sometimes die within a few minutes after starting. I also charged the a/c with 134a, and it is blowing cold.
So... yesterday, I changed the oil, and installed a Fram Tough-Guard filter and precisely 15 quarts of oil (dipstick shows right level). I also changed the air filters, and disassembled and reassembled the air-cleaner to turbo hoses. While the hoses were disassembled, I took off the relays (AIH/GPR) and reinstalled an aftermarket GPR (crappy foreign-made one). No start. Several times. I reinstalled the original GPR. No start. Several times.
Even tried to jump it from my running Explorer. Still no start. (When I say no start, I mean that it will crank, but not turn over).
I am scheduled to take this truck into the dealership tomorrow for the recall issues (CPS), but I can't drive it there right now. Did I mess something up with the crappy GRP? Why wouldn't it start after reinstalling the original?
Another observation -- I had my batteries tested just now, and they are around 60%. I have ordered a new Alternator because this one looks original and is likely not charging the batteries. Still, I figured if I jumped it, it would start.
View 3 Replies
This has happened only 4 times in the last 4 years till about a month ago. (happened twice in 2 days). With key on i get the glow plug light and CEL on but no power to the pump (FASS) and obviously no fuel pressure. it will crank, but nothing on the tach. I've tried plugging in a scanner and it doesn't make a connection with the pcm. all lights work and gauges work (tach and speedo are at zero obviously)...
Before I couldn't pin down when it happened due to being so intermittent. But the last two times it has happened it was when I started it and drove somewhere close before it was at full operating temp. (and in retrospect the previous times was a similar situation). She'll start fine cold, and when at operating temp.
When it happens I pull the battery cables let it set. Reconnect and within a few tries works fine. PCM going bad? Is there a sensor I need to check? New motor has about 25k on it.
View 4 Replies
My wife has been telling me our '01 E-350 (Econoline) with 7.3 is taking several attempts to start in the mornings, like it's not even trying to fire. It will crank like wild but no fire and then it will fire usually and sometimes run a little rough but no always.
Tonight she called me from across town and it won't start at all, cranks like wild but won't start, chug or anything.
The WTS light is working fine, the truck runs great and idles smooth all other times, just been giving grief when starting in the mornings (warm outside 70 degree plus ambient temp). I haven't had the truck do it to me but she has explained it well enough.
I do get a SES light for overboost when I run it hard (PHP tuned) but it always goes away and hasn't caused any issues. Could this be the ICP acting like this? If so, is it true that I can just unplug it and the truck will start by using default pressure?
View 14 Replies
I have a 2001 f250 ext cab long bed 4x4 that I use as a feed pickup. I have had it for about a year now. one of the issues I have noticed since I bought it is the issue I am having with the flywheel/starter. Its very random like maybe I have a missing tooth or something on my fly wheel. but every so often when I would go to crank my truck over it would just make a little whirring sound and nothing happen ( like my starter gear isn't sliding out and engaging my fly wheel.
After looking through my inspection cover I noticed I had a little wear on the sides but no teeth to my knowledge broken or stripped off. I noticed my starter had one bold loose but other two perfectly tight. It was also covered in oil and dirt from my truck sweating horse power I decided to replace my starter and have my original ford starter rebuilt. I replaced it with a NEW oreillys starter. I noticed it cranked about 5 times as fast but again every 10-15 starts I am getting the same no start. any thing I am over looking?????
View 6 Replies
In my 2007 f-250 it started with the door ajar chime that would click on then off somewhat randomly. Then it started doing it every morning on a cold start for about 20 minutes then the light and chime would click off. Now it stays on constantly. And my automatic headlights are turning on when the engine and ignition is all off and killing my battery. Where to start?
View 1 Replies
2001 Saturn SL1, 143,000 miles; well maintained. For about a week, I had intermittent no crank/no start. Lights and radio worked. A single, audible click occurred when I turned the key. When I was able to start the car, it ran fine. I suspected a failing starter.
The next time I tried to start the car, however, it roared to life only to run like an asthmatic locomotive. It idled low, at about 500 rpm, and shook badly. When I stepped on the gas, the engine smoothed a bit and the headlights flickered. There was no CEL or battery light, except for one brief moment when I revved the engine to about 2000 rpm.
Now, when I try to start the car, it starts just fine, but runs for about 2 seconds before stalling out. I installed a new battery in September 2012 and I changed the plugs in early 2013 – both routine, preventative measures.
Any chance I flooded the engine while trying to start it, even though it's a fuel-injected engine? If so, how do I "unflood" it?
View 6 Replies
2006 F-250 6.0l,Auto, 175,xxx mi
When I turn the key to on, I hear the vacuum pump cycle (passenger side fender), but don't hear the glow plugs or injectors cycle. Glow plug light comes on and stays on for 30secs. Wrench light comes on initially, but goes off after 3 secs, but then comes back on after about 8-10 seconds. When the wrench light comes on, I hear a click under the dash and my cab lights go off.
When I turn the key to start, nothing happens. If I jump the starter, engine turns over, but doesn't start. I have check numerous fuses, disconnected the fan clutch, tried moving the shifting lever to neutral, wiggled wires around the FICM/PCM/GPCM with no success.
I tried checking for DTC codes, but my scanner (300 reader) doesn't get any power. I have checked my light, it has power.
Twice before, the truck failed to start like this, but after removing & inspecting fuses/relays (all were good), it started back up. Also, occasionally the truck would stall, (just like someone turned the key off), but would start right backup. But when it stalled, the glow plug light would illuminate for a second,then go off.
Own truck for 8 months, replaced the batteries & injectors 6 months ago. Very light puff of smoke when starting up otherwise ran well when shut off.
How to proceed? My first diesel so I may need some extra details.
View 11 Replies
I have no wipers or windshield washer. when I turn on the wipers I can hear a click in the cowl at the wiper motor. fuses are good #106 30amp fuse and #33 15 amp fuse. I have 12volts at the wiring on the motor left side with key on and 4.5 volts on the green wire with key off. I replaced the wiper motor and same thing, just clicks when I try wipers. I connected a jumper wire to the ground and no luck.
View 11 Replies
While priming the high pressure oil system were using the starter jumper wire but after a while I wanted to watch the insight so I pulled the ficm relay but then it wouldn't crank with the key but before I pulled the ficm relay it would. Now it will start if you turn the key on and use the starter jumper wire but it still won't crank with the key. The truck has a viper alarm system I am thinking that might be causing the issue. How to trouble shoot that? Also I don't know if it is related but it has to crank for too long before it starts.
View 3 Replies
Stopped at the store, came out, started truck, ran for two seconds, shut off, hasn't run since,had no codes,or any other issues. I have checked all the fuses,breakers,main power supply off of passenger battery, still nothing. I have head and taillights, power points on dash, dome lights, chime for headlights. 79674 miles.
View 6 Replies
Ok I have an early 2004 F250. Recently changed out the #8 injector and then had to replace the ICP Sensor. Was running great then while driving down the road just died all of a sudden. Would start right back up with no issues. Continue driving and I am getting intermittent power loss. Also noticed that when it would lose power suddenly the glow plug light would come on.
Codes are P0102, P0113, P0272, and P1000.
P0102 Mass or Volume flow circuit low input
P0113 Intake Temp circuit High input
These are just soft codes not setting a light off. MAF is plugged in and I will check wiring here later after work but could this be causing my intermittent issues?
View 13 Replies
