Ford 6.0L Power Stroke Diesel :: Installing Y Pipe - Bad Exhaust Leak
Oct 5, 2015
Over the weekend I replaced the passenger side up pipe with one that doesn't have a spot for the EGR cooler. After putting the turbo back in it has a pretty bad exhaust leak. Sounds like it is on the drivers side somewhere near the Y pipe. When replacing the passenger up pipe I didn't loosen any manifold bolts or anything and I am thinking that the Y pipe is out of alignment with the turbo. What is the proper procedure to loosen everything up and get it aligned on the turbo? My guess is remove turbo, loosen drivers side manifold, loosen passenger side manifold, loosen passenger up pipe and tighten it again now that everything isn't under tension, install turbo and clamp to Y pipe, tighten manifolds. Is that the right idea?
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I just finished installing a new turbo (shaft play and lots of oil in the compressor side), RR up-pipes, and T500 (250k and once had a very long crank to get the ICP up to start).
Anyway, except for another exhaust leak at the pass side up-pipe to manifold, it seemed to run okay but with lots of white smoke. I only have about 50 miles after the install, when it suddenly starting surging and made a lot of loud knocking noises. This then went away and came back again rather quickly. I was close to home, so I made back under power. I also received the two codes listed. My IPR is original, but two summers ago I installed the IPR re-seal kit. Everything on the IPR looked good when it came off for the T500.
After reading around, I saw that low fuel pressure / air in fuel can cause problems. I connected a pressure gauge to the pre-filter port on the filter housing, and got 40psi at idle. I then took a diesel shower and blew out the fuel line into the tank. After re-connecting it, the fuel pressure stayed the same but the engines idles much better, but still has blue smoke. It's the original fuel pump (to me anyway) and original fuel line connections.
I have about 3/4 tank, and no place to put it, so I'd need to run it out for the Hutch mod, or least to get in there and inspect. Would eliminating the Ford connections at the pump be worthwhile for now, and is 40psi at idle adequate? Wondering if it's time for a fuel pump?
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I just got a 5 inch turbo back Magnaflow stainless exhaust system installed on my 2007 F 450. The downpipe rests directly on the firewall and causes a horrible vibration and noise at times. I have been on the phone talking directly with Magnaflow trying to resolve this issue
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so i cant quite tell where its coming from, but here is a picture. it seems to be coming from just even with the drivers side exhaust manifold towards the back. from what i can see the top valley looks clean. it seems to only leak while its running. and it leaks quite a lot. its close to the bell housing so im guessing a rear main but i don't know. i hope its not!
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Started smelling exhaust in the cab while idling, and at startup. After further investigating found out the EGR inlet tube is leaking at the flex joint. So my question is , is there anything that will jump at me while I'm doing this tube replacement.
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Actually developed a crack and subsequent leak in a pipe running lengthwise, so assume the factory weld over the years went bad. Since it would be a weld overhead, wonder what method would be best? Would oxy acetylene work or mig? I don't have a tig so that not an option for me.
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So I started my truck this morning and it sounds like air rushing out from the driver side of the engine. I currently have my ICP unplugged due to a bad sensor, will be replacing it on Sat. Also I have been having an issue with my turbo but I don't think that it's related as I here the air rushing sound when at idle as well at when driving. It seems to be a bit louder when the engine is cold but I could also be crazy about that.
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I had a fuel starvation problem because Ford painted the inside of the fuel tank and the paint was coming off and clogging the filters and because I foolishly drove it I now have white smoke spewing out of the tail pipe and an engine miss.
I also explained that I thought that the white smoke did not smell sweet like antifreeze, but rather like diesel. (Hoping that a head gasket replacement is not required.)
I am in the middle of doing the Hutch Mod with frame-mounted Racor PS120-2 jar-type screen pre-pump filter and shortening my previous Harpoon Mod and paint stripping and powerwashing the inside of my tank. Next I plan to move on toward the engine issue.
This evening I was under the van with a flashlight and I noticed that there was a black liquid of some sort at the driver's side exhaust manifold where it joins the up-pipe. At first I was afraid to touch it fearing that it would be carbon-sooted water, but it felt and tasted like carbon-sooted diesel.
And since I haven't started the engine in two weeks and it has been routinely near or over 100F in Sacramento, water would have likely evaporated days ago.
Does it make sense if the fuel starvation problem caused an injector nozzle or its cup to crack or to stick open or to otherwise spew unburnt fuel into the exhaust manifold which would cause the white smoke? Obviously, the unburnt fuel must get from the affected cylinder(s) to the tail pipe somehow, which likely means out the exhaust valve, through the exhaust manifold to the up-pipe and through the turbo to the exhaust pipe and finally to the tail pipe.
See pictures at my CP. I can't figure out how to attach them or put them inline here because it still says I can't do attachments.
What is my next move? Remove the driver's side valve cover? If so, what should I look for, etc.?
2002 E350 extended body van 7.3 diesel auto trans converted to 4x4 (bought new)
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Small oil leak looks like coming down by drivers side up pipe. I don't think it's the turbo o rings. Better not be. But could be I guess. Anyways. It runs down somewhere by the up pipe down onto transmission. I'm not loosing tremendous oil or anything.
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I have a 4 inch MBRP turbo back straight pipe and I hear a lot of other 6.0 that sound much louder.
just curious as to why that may be?
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Would there be much oil in the down pipe if the oil deal was leaking on the turbo? I broke it loose to look at it and not much there, one small area that looked like it has had on it..
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Can you replace the passenger side up pipe without pulling the turbo, etc? My bellows blew out. Y-pipe is still ok. I've already deleted the EGR, so what's the best to put back? Go back to the original style or just put in a straight pipe? Where to get one?
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I recently upgraded my exhaust from stock to a 4" Magna Flow Turbo back kit. After the upgrade, I noticed a strange rattle coming from the tail pipe. It sounded like the pipe was vibrating on something but I checked and it is free from anything touching it. There are no strange noises coming from the engine area. it is only herd at the end of the pipe. If I start the truck it makes a the loose rattle noise like something is loose inside the pipe like the sound you get when you have a bad muffler. About after 4 or 5 minutes I hear the exhaust noise change pitch and make a whooshing noise like a gate or something opening or closing and changing the exhaust flow. After a while it goes away and make the loose rattle returns. The truck has lots of power and preforms great. Where to look?
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My old pipe to the heater core coming off the front cover was frozen in place, and long story short, the flange where the tube goes in with the o-ring broke.
I found part number 3C3Z-6608-B, which is the Motorcraft Front Cover kit and includes the LPOP and water pump, gaskets, seals, etc.
Another few hundred bucks and more time I don't have, but is that the right part? Is it possible to just get the cover? Considering the age of the motor, I'm OK with replacing all these parts, but money is getting a little thin at this point.
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2006 F350 4X4 .. How in the heck do you get to it? I have that massive heat shield in the way and can't get a shot at even those bolts? One bolt left to get out then I can start going back together.
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i have a 2002 250 with the 7.3. i put a mbrp aluminized 4in turbo back with a FTE 30in resonator. I'm getting a lot of noise in the cab sounds like its where the turbo goes into the 4in pipe. the muffler guy said its because of the bigger pipe and not a leak. is there anything i can do to get rid of the excess noise.
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After installing a new oil cooler my 6.0 will not crank over and I have no injector noise or communication with my scanner , that is until I unplug the center connector to the PCM then injectors come on and engine cranks and pcm communicates with the scanner....
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Has actually removed the block plug (from where ever it is) and installed a heating rod...I'm fairly mechanical, just not sure of the steps or tools needed.
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I changed my front catalytic converter yesterday. Everything was installed properly and the repair went smooth. Unfortunately when I started the car, I discovered the connection between the bottom of the cat and the connecting pipe was leaking out a ton of exhaust. The previous cat didn't leak like that. I put in a new gasket and tightened the bolts extra tight but the leak is still there. The worst part is that the leaking exhaust fumes are all traveling up into the hood, which makes it look like the engine is smoking. What should I do to stop the leak? I even tried using muffler tape but that only worked for an hour until it hardened and sounded like crap.
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After running perfectly fine all day my truck will seem to bog down and when I press the accelerator the reaction is extremely delayed and tons of black smoke will come out of the tail pipe before the truck actually gains power and takes off. The check engine light has been coming on but will turn itself off after the truck has been shutdown a few times....
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Have a lot more smoke from the tail pipe when they are running their tow tune vs their street tune? For me it seems like a lot especially right now being cold out but I still notice a haze at idle when the engine is warm. Also can smell a difference.
Getting a ficm tuner from php tomorrow so interested to see what that does for things.
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