Ford 6.0L Power Stroke Diesel :: High Pressure Oil Rail End Caps


Mar 24, 2015

I was watching a tv show a while back, I cant find the episode but I think it was performance tv, and they had a 6.0 L expert on there and he was saying they see a lot of high pressure oil rail end caps come loose and or pop out. He was saying that they tap/thread the end of the oil rail and put a threaded in cap? Does it make any sense, can it be done, is it worth doing?

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Ford 6.0L Power Stroke Diesel :: 2003 - Reconnect High Pressure Oil Line To Rail?

I've found everything there is to know about disconnecting the high pressure oil STC line from the oil rail on the early 6.0's, but I can't find anything about reconnecting them. Do you simply press it back on? Should there be an audible "click"?

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Ford 6.0L Power Stroke Diesel :: Part Number For High Pressure Oil Rail Check Valves

What is the part number for the high pressure oil rail check valves for a 2003 6.0L? I'm referring to the ones that screw into the oil rail. I would like to avoid the local dealer if possible.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Rail And High Pressure Oil Cross Over

Next mods are for the fuel rail cross over and the high pressure oil cross over. I see the unused ports will come in handy.

Fuel delivery? any specialty mods to run the fuel lines? I see it's a #4 ORB fitting. Anyone ever use a "T" or a splitter off the fuel bowl to have a quad line set up?

Saw the FRx from RiffRaff .... not sure how it eliminates air from the system 7.3L Diesel Fuel Rail Crossover? (FRx) 99-03 Powerstroke

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Ford 6.0L Power Stroke Diesel :: High Oil Pressure Leak

Truck has a high oil pressure leak, only leak i have found is in the high pressure rail, I cannot get to it till sat, or sunday. So I have to let the oil cool before I can start. Any way testing to find the right temp for Oil to thicken enough to Build? I've been here for hours and its went from 180's to about 100 now...

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Ford 6.0L Power Stroke Diesel :: High Pressure Oil Leak

I have a High pressure oil leak somewhere, and where it can be. I tore the oil rails out and replaced the nipple cup seals last night. I got it all back together and air tested it and sure enough a leak is present. I have no problem paying for your time (I always provide good beer). I can rebuild gas motors all day long, but these diesels has me thrown for a loop. The frustration I am experiencing is crazy at this point. All the injectors are new, and the dummy plugs and standpipes were replaced as well.

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Ford 6.0L Power Stroke Diesel :: High Pressure Rails - ICP Readings Mostly Below 100 Hot

I have replaced hpop, lpop gears and cover, stand pipes, dummy plugs, rebuilt high pressure rails, and i still have issues. The icp readings on torque pro are mostly below 100 hot. I am clueless... I ordered the icp air fitting but it wont be here until tuesday.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - No High Oil Pressure

I have a 04 F350 Dually and I am not getting any oil to my high oil pressure. Truck will crank but won't turn over. The high oil pressure pump is fine. What am I missing?

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Ford 6.0L Power Stroke Diesel :: 2003 - Weak HPOP / High Pressure Oil Leak?

My 03' 6.0l hpop only makes about 1700 psi at wot, at hot idle the ipr is 25.1 and the icp is about 580. It runs pretty good but it seems the crank time to start is getting a little longer sometimes, other times it fires right up. It makes no difference if its hot or cold. Do pumps get weak or do you think I have a leak?....

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Ford 6.0L Power Stroke Diesel :: A/C High Pressure Cutoff Switch - Part Number

Probably needs to get, f I had a part number for the A/C high pressure cutoff switch, and the 4 wire connector (2006 MY)? I guess for the 6.0L it is actually called "Dual Function Pressure Switch, DFPS".

Was dealing with some chaffing and wanted to add to my "parts list spreadsheet".

Base numbers:
A/C high pressure cutoff switch: 19D594
A/C cycling switch: 19E561

Found the clutch connector part number: Aftermarket - DD1085

Probably need to call this thread "I hate electrical problems also!"

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Ford 6.0L Power Stroke Diesel :: Oil Rail Plug Oring Part Number

I'm doing standpipes and dummy plugs. There is a 4mm plug with an oring and mine was trashed. What is the P/N?

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Ford 6.0L Power Stroke Diesel :: Glow Plug Caps On Passenger Side Popped Off And Leaking Oil While Driving

We just replaced the #5 injector. Went to take for a test drive and the 4 glow plug caps on passenger side popped off and leaking oil while driving. Pushed them back on and they popped off again. They shouldn't be under pressure should they.

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Ford 6.0L Power Stroke Diesel :: Hydroboost High-pressure Line Coupling Leak - Replaced ORing?

I've been watching fluid build up on what I think is the hi-pressure line on the hydroboost. It appears to be originating at the coupling in the line because it is dry back at the unit.

Is there an o-ring or nylon washer in this fitting?

Can it be tightened?

Does the o-ring or washer need to be replaced?

Is it a sign of something else, like a build up of pressure in the line that is too high?

I currently have zero problems or noise coming from the steering or brake system.

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Ford 6.0L Power Stroke Diesel :: High Pressure Oil Stand Pipe Port Mounted To Block - Damaged?

I am doing heads studs and gaskets on the truck. I forgot to remove the stand pipe and started to lift the head off the truck with the engine jack. Well i bent the stand pipe and the port to the bock was a little loose. Tightened it back down and it seems ok. Could I have damaged anything by doing that? how is that all connected to the high pressure oil pump? I just want to make sure i didnt damage anything by doing that and since im already here I would rather make a fix instead of needed to tear down again.

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Ford 6.0L Power Stroke Diesel :: Long Crank Time To Start After Oil Rail Removal

Removed my oil rail to replace standpipes/dummies (04 Wavy rail) and now I have huge crank times to start. This is after the initial Huge crank to get it started. Do I have air in the system, or did I bugger something. I did the whole deal very careful. I lifted the rail up very carefully, pipes removed. I lined up the rail nipples with the injectors and evenly pressed it back in place, and then inserted my dummies/standpipe. Tightened the rail to 120 inch lbs then the dummies/standpipe to 60 ft lb. I did my son's '06 a month ago with no troubles. (didn't remove rails though). Once running it sounds perfect, turn it off and re-start and it's a long crank (30 seconds or more). I have not monitored ICP/IPR while running, will try that today.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Water In Fuel / Sighs Of Rust In High Pressure Pump?

Recently my 2011 F-250 Diesel with 21,000 miles seemed to start hard one morning. After starting the truck it ran well that day and started fine. The next morning it would not start. Had it taken to the dealer and they went to work. Started at the fuel filters and replaced low pressure fuel pump. Thought a piece of the defective pump had moved up fuel line. Removed high pressure pump and found signs of rust. All regular service intervals have been met. Didn't see this coming. No water in fuel light or other warning.

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Golf/GTI VI :: Error Code 000136 - Fuel Rail / System Pressure Too High

So I've gotten this error code a few times now but never a CEL nor does the car drive any diff.

1 Fault Found:

000136 - Fuel Rail/System Pressure: Too High
P0088 - 000 - - - Intermittent
Freeze Frame:
Fault Status: 00100000
Fault Priority: 0
Fault Frequency: 1

[Code] ....

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Ford 6.7L Power Stroke Diesel :: Low Tire Pressure Light On - TMS Pressure Low?

I had new nitto snows put on my truck and low tire pressure light is on.....Checked tire pressure 65 front and 80 back.....Started truck and screen said tms pressure low.....Hit ok and drove around on and off for 2 days now and cant get the light to go out......Is there some way to get the light out or do I have to go to my dealer to have it reset???

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Ford 6.0L Power Stroke Diesel :: Oil Pressure Gauge Showing No Pressure

Last week I was driving on the highway and noticed the oil pressure gauge showed no pressure. Limped a half mile to the mother-in-laws and called for a tow. As my truck was pulled onto the flatbed I could see oil all over the bottom of the engine, tranny, rear end, etc. Turned out to be a bad oil pressure sender, which was leaking enough oil to blow the plug off the top of it.

I replaced the sensor, cleaned the engine and under-carriage, checked oil level (which showed no loss of oil) and drove around for a week without an oil pressure gauge while I waited for a new pigtail. Put the pigtail in yesterday and drove it today for the first time since. Gauge was working, got to the bank and it was reading zero pressure again. Limped home and watched the gauge go back up quickly and then back down. This happened twice and was showing pressure when I shut it off. Checked under hood, no oil leaks and plug is still secure.

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Ford 6.7L Power Stroke Diesel :: Low Fuel Pressure And Reduced Pressure Limp Mode

My truck gave me low fuel pressure and reduced pressure limp mode at 21,000 miles. The fuel and air filters were changed at 16,000. The dealer said all they found was the fuel filters (at 21,000) were what needed to be changed. Also, why does my truck hum??

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Hose

My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?

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