Ford 6.0L Power Stroke Diesel :: Grinding Noise From Front End


Jan 4, 2017

I recently replaced the front wheel hub and upper and lower ball joints on the the driver side of my 2004 f250 CC SB 6.0 fx4. Now when I put into 4 wheel drive I get a grinding noise that sounds like a worn out break pad from that side only. It didn't do it before and it only happens in 4x4. I have replaced the wheel hubs before and it was fine. Also The needle bearing race on the axle is good.

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Ford 6.7L Power Stroke Diesel :: 2004 F250 - Grinding Noise From Front End

Ok here goes. I recently replaced the front wheel hub and upper and lower ball joints on the the driver side of my 2004 f250 CC SB 6.0 fx4. Now when I put into 4 wheel drive I get a grinding noise that sounds like a worn out break pad from that side only. It didn't do it before and it only happens in 4x4. I have replaced the wheel hubs before and it was fine. Also The needle bearing race on the axle is good.

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Ford 6.7L Power Stroke Diesel :: 2015 - Front End Grinding?

Since I bought my F350 last Jan. I have several times had prolonged instances of a severe grinding noise coming from the front end, seemingly the left side. At slow speed in a turn (shallow or steep) a horrible grinding sound is apparent as well as a vibration in the steering wheel. At 9k miles a dealer said it was the wheel bearings and replaced both sides. I now have 12.5K and it is worse than ever. My local dealer says it is normal but that has to be bull. It is is worse after I drop my fiver after towing. It is a 4x2 with the 6.7 diesel. I love the performance but this front end issue is a real problem.

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Ford 7.3L Power Stroke (1999-2003) :: 4x4 Grinding Noise From Front?

My truck has been doing great over here in Germany, and I want it to stay that way lol. I know the snow is fast approaching here and figured I should test my 4x4(I usually do monthly anyway). After switching to 4-high and making the first turn in the open parking lot, I heard a lot of popping and grinding from the front end. I straightened the wheel and out and the grinding /popping continued.

I stopped, got out of the truck to try and lock the hubs to see if that would fix the issue. turns out the passenger side hub is locked up tight. I couldnt move it by hand and wasnt about to attempt to move it with added leverage.

What this could be? maybe a collapsed vacuum hose? but then I should still be able to manually turn my I hubs I would think.

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Ford 6.7L Power Stroke Diesel :: Making Grinding Noise While Turning On Hill

a few times when making a tight turn on hilly terrain or a hill on a road, I've noticed a grinding sound in the front of the truck and a vibration in the steering wheel. I've so far chalked this up to the hill assist feature, but today I was on relatively flat ground in a parking lot with a dip in it. While crossing the dip in a tight turn, I noticed the same thing again.

I've checked the tires/wheel wells and there is no rubbing, etc.

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Ford 6.7L Power Stroke Diesel :: 2014 F350 - Grinding Noise And Tire Wear

Ok haven't been on here in a LONG time. Sold my '12 and bought a DRW '14 F350 to tow our fifth wheel. Just got back from a 775 mile round trip pulling our fifth wheel. My dad noticed my passenger front tire was going bald on the outside. I said yeah it was pulling to the right and thought my tire was low but when I checked it was the right psi.

Turning to the left I was starting to get a grinding type noise. If I rolled my passenger window down you could here something just grinding away but when you straightened out nothing.

So I took it into the dealer and they tell me the outside tire wear is normal. I said it has 22,000 miles and the passenger tire will be bald on the outside in 4,000 more miles or less. Said they can't hear any noise, yet my wife can hear it, kids can hear it and people outside the truck can.

It's not normal for the passenger or drivers tire for that matter to go bald in less than 25,000 miles? Tires have always been kept to proper psi, I've towed only about 5,000 miles total with it. They are also taking the worthless rancho rebranded shocks off and going with bilstiens. I should have replaced them 10,000 miles ago. They are horrible shocks.

It really torques me that they have it for a week and can't find anything wrong. When turning to the left it's almost like bump steer in 4wd just not quite as bad but with also a grinding sound that you can hear inside the cab and can feel it in the floor board. Nothing evident but just looking under the truck.

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Ford 6.7L Power Stroke Diesel :: 2012 F350 - Loud Grinding Noise In Rear End Like A Brake Locked Up

Just over 7000 miles all of a sudden I got this loud grinding noise in the rear end like a brake locked up. Pulled into a parking lot. Don't think it's brakes. Put the truck in reverse it got even louder for a second then it quieted down after that. Naturally this happened on a Saturday.

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Ford 6.7L Power Stroke Diesel :: Front End Noise While Turning

I have noticed my truck makes a front end noise when I make turns, like from a main road to a side street. What seems to cause it is if there is a little dip or bump during the turn. The noise it makes sounds almost like a tire rubbing a splash guard or something. It comes from the drivers side. It he truck is stock with stock tires and wheels and has 4300 mi on it. I was maybe going to take it to the dealer...

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Ford 6.7L Power Stroke Diesel :: Strange Noise From Front Hubs

Coming home from a trip with my truck pulling the 5th wheel, we heard noises that seemed to be coming from the front hubs that sounded like stones in the hub caps. Once we got home I pulled the front lug covers to see if any came loose and were rattling around inside, but all were torgued properly. Everything drove strait and tight with no noticeable problems, should I be concerned....

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Ford 6.0L Power Stroke Diesel :: Humming Noise From Front Right Side When Hit A Bump Going 65 MPH

So with the hurricane coming to my house I did the balljoints on my drivers side yesterday to prepare to evacuate today. Everything went smooth with no problems. Now fast forward to the drive to Orlando, I hit a bump going 65 and my front right side (ball joint replacement side) starts humming. I pull over and it stops, get out see nothing obviously wrong and start back on my way with no noise to speak of. It happened again and again I just slowed to almost a stop and it went away. Yesterday after the repair I took it on a trip through some crappy roads, the freeway, and all that to ensure she was safe with no problems. Maybe it is the bearing failing all of a sudden (it looked fine when I took it off). I have had a vibration at 55 consistently i think is the tires now that I replaced the ball joints (was waiting to have the tire shop check balance until after the repair) maybe that could be it?

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Ford 6.7L Power Stroke Diesel :: Strange Noise After Shutdown Coming From Top Front Of Motor

The truck always made a few strange noises after shutdown, but this is new and annoying.

Here's the scenario: Truck is warm and no CEL. A few seconds after shutdown, I hear all the normal(?) noises and then a noise that sounds like a vacume pump running starts and continues for about 20 to 30 seconds. Cycling the key, but not starting the motor will cause the noise to happen again and again on each key on/off cycle.

The noise seems to be coming from the top front of the motor. Could this be fuel pressure bleeding off? Is there a check valve that is maybe not doing it's job??

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Ford 6.7L Power Stroke Diesel :: Ticking Noise Coming From Front Of Transmission Where It Bolts Up To Engine

Got home from work this morning and noticed when I pulled in the drive and opened the door a ticking noise coming from under truck. Finally had time this evening to crawl under truck and investigate noise. It's coming from the front of the transmission where it bolts up to engine. It's a pretty much steady tick and goes away for a few seconds here and there. when you increase RPM's it's still there and I think goes away at higher RPM's, it doesn't get louder as you increase RPM's just stays the same level. Will get it to shop Monday hopefully and get this checked out and NoX sensor changed out too.

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Ford 6.0L Power Stroke Diesel :: Clicking Noise Coming From Front End When Applying Brakes At Slow Speeds

A while back I posted a thread trying to fix a clicking noise coming from the front end on my F-350 dually when applying the brakes at slow speeds (under 15 mph).

While returning from our camping trip last week the noise is back again. It does not occur after the truck sits overnight or for a few hours. But after driving for 30 minutes or longer the clicking will return when I apply the brakes at slow speeds. I tested the rotor temps with a heat gun and it seems to start when the rotor temps get above 120 degrees F. So I removed the brake pads & calipers, regreased the slide pins, cleaned up the pads and applied some lubricant on the back of the pads. I also bent the pad clips so they would fit snugger/tighter in the slots.

Whatever I did seemed to cure the clicking while driving around this weekend. I made sure I got the front brakes nice and warm - up to 180 degrees or so.

When I did this same procedure a few months ago the clicking went away - but eventually returned.

Should I get some better clips? Replace the sliding pins? Pads? The rotors & pads were replaced this winter & the shop said they and the labor are still under warranty. But if they use the same clips - I'm concerned I'll be back to square one in a month or so.

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Ford 6.7L Power Stroke Diesel :: F250 - Loud Buzzing Window Noise Coming From Front Passenger Side

Fixing issues with my truck. I just ordered some latex surgical tubing and am getting ready to fix the rattling noise in my rear door by using the Epic's Door Seal Mod. Hopefully this will take care of that issue.

One more annoying noise though. Has there been any fixes to the buzzing window noise that is coming from the front passenger side. If the wind is blowing right and I'm running over 50mph, at times get a loud buzzing noise and really bugs me. Something is vibrating and at first i thought i had a speaker going out but found out that wasn't it.

I've called my dealer and informed them of this and asked if they've heard of this but of course they haven't and this usually means the won't do anything besides look for recalls or something. I have the noise recorded and scheduled an appointment with my Ford Dealer but again, they won't do anything most likely.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Grinding When Ease Into Throttle?

My truck has been doing great lately after the major surgery she's been through. She is an '06 F-250, with about 238k miles. I've noticed a few days ago that there is a grinding noise and feeling in the gas pedal. (Or diesel pedal..? ) I can feel it right when I slightly ease into the throttle. It goes away once I'm up and going. But its the kind of grinding that sort of worries me. It is also apparent when in reverse, almost more noticeable.

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Ford 6.7L Power Stroke Diesel :: Grinding / Smoke Coming Out And Slowed To A Crawl

I was getting off of the highway and all of a sudden sounded like some grinding and smoke and slowed to a crawl. No codes, no leaks (that I could see), Job 1 truck. Tow driver said he thought it was a turbo as well since they go through so many. Son of a... Was leaving on vacation Friday, looks like we are taking the Volvo.

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Ford 6.0L Power Stroke Diesel :: 2005 Coil Front End To 2003 F350 Leaf Spring Front Diff Swap?

Any success story on converting 2003 or 2004 f350 with leaf spring front end to the 2005-2007 f350 coil front end is it possible?

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Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

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Ford 7.3L Power Stroke (1999-2003) :: Loud Grinding Type Noise From The Top Of Engine

This started yesterday. A Loud grinding type noise from the top of the engine. As soon as I touch the throttle the noise goes away. I checked the pulleys and TC and everything checks out. Sounds like it's coming from the HPOP gear area like a gear train noise. Maybe the additional oil pressure has something to do with the HPOP inside getting quiet.

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Ford 7.3L Power Stroke (1999-2003) :: Low Speed Noise - Rattle / Grinding When Braking

The noise is somewhere between a tin rattle and a bearing grinding heard most when braking but constant under say 10 mph. We have not been able to pinpoint where exactly it is coming from but I believe it is front drivers side.(but really could be anywhere) it is not dependent on rpm, nor gear or clutch engagement, Nor hubs engaged or disengaged.

The drives side front hub, rear hubs' bearings(races and seals) have been replaced. I have the passenger side front hub to do as well, just haven't gotten to it yet and it doesn't seem bad. we are all stumped on what it is. It seems to relate to the rotating assembly though as it seems to change with speed. it almost seems like tire rub, but there is no scaring or marks of any sort anywhere for it.

Vehicle is a e99 f250 short bed ext cab. open diff if it makes any difference. My next thought after the hub is pinion bearing? Could it be something to do with abs? say the truck is 4 wheel abs but the fronts are disconnected (trying to figure out if it is 4wabs as it appears to have connectors, but the original hubs did not have the hole for the sensors. no abs light comes on, but that could be a bad bulb too)

What we have found is hubs locked or unlocked, 4wd engaged or disengaged, and happens at right around 16 mph, braking, accelerating, clutch in or out, in gear or in neutral. All 4 corners have new bearings. We have found 2 things, 1 is the track bar bushings are shot (don't think this is the source of the noise but could be wrong and i will be replacing those..once I have money in again.. 2 the passenger side leaf spring when wacked with your hand makes a different sound than the drivers side.( could be a matter of different loads, but figured worth noting)

There are 2 noises, the first is the noise we hear, the second is one that i found when doing the noise reduction (loud meaty tires you cant hear the noise in the audio without reduction) I think that that was one of the hubs, or maybe the brakes, I am unsure, but it happens at different locations in the video.

Audio : [URL] ....

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Ford 6.7L Power Stroke Diesel :: 2012 F250 Diesel - Transmission Noise When Shifts Into 5th Gear?

When the truck shifts into 5th gear i instantly feel a constant vibration and noise until it shifts to 6th gear. This happens nearly every time while driving at 40mph. Rpm range 1200 - 2000. I bought the truck new on June 30th and noticed the problem on my way to work on Monday July 2nd. Took it to the dealer on July 5th and the tech said it was the torque converter slipping. I drove it home because they didn't have time to work on it. Took it back on July 12th and the dealer has had it since (currently 30 days) They originally told me it was not the engine or transmission and it was an exhaust problem. Last week they said it was the motor mounts and said they would be done.

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