Ford 6.0L Power Stroke Diesel :: Fuel Pressure Regulator Leak
Dec 19, 2015
I have a leak in the fuel pressure regulator housing. Seems like a common problem. I ordered the new kit from FICMrepair.
While I wait for the new kit to arrive, is there any risk other than loosing a few mm of diesel fuel driving the van? Will the leak damage injectors?
It's not gushing out. I have smelled diesel fuel for the past 3 months and could not locate it until last weekend.
The kit is coming next week and I like driving the diesel van over my under powered 6 cylinder E150.
I want to clean out the EGR while I have everything apart. I have heard that some people just disconnect it. There is a write up about in the tech folder and it went way over my head.
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After fixing my fuel pressure regulator leak, I found the fuel soaked track bar bushing coming apart.
The whole thing is available, but do the bushings are available? I've seen some poly kits for the '04 and older but nothing for the newer trucks. It's not a budget breaker either way, but it seem silly to throw away the giant bar because the bushing is shot.
If these will fit? 99-04 F250 Track Bar Bushings Red....
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I have a 2003 F350 6.0 Lariat Crew Cab long bed. I have had a fuel leak issues for about 2 weeks now. The first fuel leak issue was from the blue spring regulator. I was going to change the part this friday. Well i just drove to get food and back to the house was only gone for 15 to 20 minutes amd never cut the truck off. So i got back home and parked the truck and i cut it off and got out and all of a sudden i here this noise like you hear when a tire has a hole in it and its leaking air out then all of a sudden I hear fuel just pouring out and smoke coming out of the hood. Its night time here where i live so i cant get up under the truck to see exactly what is going on. But I did check to see if it was the regulator housing and it didn't look like any of the fuel lines was leaking that i could see.
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What are the symtoms of a bad fuel regulator?
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I have a 1992 Buick Century with a 3.3L V6. I noticed a hissing sound under the hood with the motor running. The short vacuum hose (about 2 inches) connected at the fuel pressure regulator was loose and leaking. I shut the engine, remove the end of the hose and a little gas (about a teaspoon) came out of the vacuum pipe for awhile and then it stopped.
I tightened (but did not overtighten) the end of the hose with a nylon wire tie. There was no existing clamp on it. The vacuum leak stopped (no more hissing). Now, the car is sometimes hard to start or restart. Do I have a serious problem? Did I do the right thing? Could this be caused by a clogged fuel filter? (it was changed 42000 miles ago).
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My truck gave me low fuel pressure and reduced pressure limp mode at 21,000 miles. The fuel and air filters were changed at 16,000. The dealer said all they found was the fuel filters (at 21,000) were what needed to be changed. Also, why does my truck hum??
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So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)
Same symptoms: whining sound, low fuel pressure warning, reduced power warning.
This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.
So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.
This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.
I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.
CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.
Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?
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Truck has a high oil pressure leak, only leak i have found is in the high pressure rail, I cannot get to it till sat, or sunday. So I have to let the oil cool before I can start. Any way testing to find the right temp for Oil to thicken enough to Build? I've been here for hours and its went from 180's to about 100 now...
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I have a High pressure oil leak somewhere, and where it can be. I tore the oil rails out and replaced the nipple cup seals last night. I got it all back together and air tested it and sure enough a leak is present. I have no problem paying for your time (I always provide good beer). I can rebuild gas motors all day long, but these diesels has me thrown for a loop. The frustration I am experiencing is crazy at this point. All the injectors are new, and the dummy plugs and standpipes were replaced as well.
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no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .
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I recently had an upper radiator hose bust and ever since I have been having a slight water leak. It appeared to be coming from between the layers of rubber on the new hose which I replaced twice since the incident. Both hoses had water seeping from the same location. This afternoon I plan on doing a pressure test on the cooling system to diagnose where the water may be coming from.
My question is could a loss of pressure cause larger than normal Oil and Water deltas? If I have to replace the radiator is there a particular manufacturer or type I should avoid? Should I try to get a factory replacement from Ford or would an Autoparts unit be sufficient? The original is still in the truck now with 286,000 miles on it.
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Driving to work out of town and low fuel pressure came on screen.... fuel filters??
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I just installed my fuel pressure gauge, only to find out that I'm running with low fuel pressure at wot. My filters have a little over 2000 miles on them and I've had the blue spring installed for a while now. It drops to about 36psi from 61 or 62psi. What could be the culprit? Also I'm running the out of the box street tune that comes with the sct x4 because I get about 15mpg with it.
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Today, my 1995 E150 suddenly started acting like it was running out of fuel Lucky for me, this happened close to both a parts store and my usual mechanic's shop. Unluckily for me, it happened on Saturday, and my shop can't get to it until Thursday. So here I am, hoping to do a fix in the meantime.
At first, it seemed that it must have been the fuel pump, because I couldn't hear it come on when I turned on the ignition. Then, a guy who said he was a mechanic told me he could hear the pump cycling, and that my problem was the fuel pressure regulator. So he managed to start the vehicle after a few tries, then it crapped out again. He did this twice. Then he went away.
I called every parts store in town, and none of them had a fuel pressure regulator for my vehicle, and the earliest any of them could get one was Monday. But I knew I was due for a fuel filter, and I'd changed filters on this vehicle before, so I got one of those and put it in. To my delight, the van started right up and idled beautifully. In fact, it ran beautifully for about 15 minutes, until I came to a slight rise, then it crapped out again. It still started up and idled smoothly, and even revved up smoothly, until it reached a high idle speed, at which point it crapped out. I did manage to limp into the parking lot of my shop - which, again, can't get to it until Thursday.
So my question is: does this sound like a fuel pressure regulator to you? If so, is that a job which somebody with a reasonable mechanical aptitude (i.e., at least good enough to change the fuel filter) should be able to feel safe doing? If the answer to those two is "yes" (or even if it's "no")....
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I have a 1990 Ranger with a 4.0L that I just changer the intake gasket on. I broke the fuel line at the Fuel Pressure Regulator. Cant seem to find one anywhere. It is a nylon inside/rubber outside with a cloth mesh and quick connect fitting line. Where to get one? Can I hose clamp it the FPR by cutting off the connector that broke?
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truck runs fine changed fuel filters could it be bad sensor .no cold weather
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I recently installed a glow shift fuel pressure gauge. All seems good.
@ idle 58-60 psi
@ WOT drops to 50 psi, no less.
Tonight I went to catch up to a car that had no lights on at all to tell them and during WOT fuel pressure gauge showed it dropped to less than 30! I let off immediately and it went right back up. I tried to repeat it with another go @ WOT and it would not go under 50 psi like normal.
Motorcraft fuel filters less than 3000 miles ago .. Blue spring installed over the winter.
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So I just replaced the low pressure fuel pump on my 14 6.7 and it seems to be running as good as it was before. I need to get an aftermarket fuel filter setup for my truck. So what are you using, why did you pick that particular system and is it working, does it really work for taking out water and other contaminates? These fuel systems don't seem to be up to par in filtering modern day fuel, I need peace of mind.
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Low-pressure fuel warning came on two separate times Sunday ... I know what caused it the fuel gel 18 below not enough anti gel in the tank no big deal warm the truck up everything's fine now no more warning lights coming on does the dealer need to reset anything I guess I'm asking did it throw a code that needs to be cleared? Its running fine now I guess I'll just have to put a little extra in when it gets that cold wasn't expecting - 18 checked drain no water just gel up could here the pump under the truck fighting to pump for a few minutes.
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65 miles an hour driving down the interstate (I-5) pulling my 5Th Wheel and I look in the mirror and I see at first what I thought was smoke coming from the trailer and then I glanced at my dash and up pops "warning of Low Fuel Pressure". I pulled over as quickly as I could and when I stopped there was diesel fuel spray coming from under the hood. Turned off the key yelled for wife to get out of the truck now. Popped the hood and there was fuel dripping from the engine the all the way to the rear bumper and the front of the trailer.
Since I just had Ford service the truck and change the fuel filters three weeks ago I knew exactly what happened as I looked at the fuel line and seen the green retainer clip wasn't seated properly to the filter canister. I pushed the line in and seated the green clip. What I don't understand is I have driven the truck 200 miles since it was serviced. I re-attached the line and made sure the clip was seated correctly, poured 5 gal of water on the engine plus after using a roll of paper towels to soak up fuel. I didn't want to panic the dear wife but it could have very easily all went up in smoke!
What a mess it made of the Trucks undercarriage and 5th wheel. Going give a call to Ford tomorrow to hear what they can do to clean up this mess.
Question? This happen on a 6.7 after a filter change?
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I have a '13 with 11,000 miles that the low fuel pressure light has come on a few times this winter. I took it to the dealer and told them what was going on. They only changed the fuel filters and didn't investigate any farther. The paper work also said it was the low fuel light and not the low fuel pressure light...
It was fine for a few days but then it happened again. The fuel pump would make some noise as well. The light comes on and the fuel pump makes noise when the temp is close to 0 and I accelerate to highway speeds. I am running winter blend fuel and running the Ford anti gel so the fuel shouldn't be gelling.
I stopped in at the dealer again about a week ago and the service manager wouldn't send anyone out to listen to the noise. He set up an appointment for today. Today it was -8 when I dropped it off at the dealer and the light didn't come on and there wasn't any noise. It is supposed to be cold overnight so they are going to keep it to see if they can get it to act up again. They called into Ford but no answer from them yet.
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