Ford 6.0L Power Stroke Diesel :: Fuel Leak Every 30 Seconds?


Jan 2, 2016

Popped the hood after smelling fuel and it was dripping about every 30 seconds. Before I order parts can you steer me in what it might be. Was going to do blue spring mod soon but is there more?

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Ford 6.7L Power Stroke Diesel :: Leak From Top Fuel Filter

I got fuel running dn from top fuel filter it looks like an filter hasn't been changed in a long while what could have happen?

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Regulator Leak

I have a leak in the fuel pressure regulator housing. Seems like a common problem. I ordered the new kit from FICMrepair.

While I wait for the new kit to arrive, is there any risk other than loosing a few mm of diesel fuel driving the van? Will the leak damage injectors?

It's not gushing out. I have smelled diesel fuel for the past 3 months and could not locate it until last weekend.

The kit is coming next week and I like driving the diesel van over my under powered 6 cylinder E150.

I want to clean out the EGR while I have everything apart. I have heard that some people just disconnect it. There is a write up about in the tech folder and it went way over my head.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Spitting And Sputtering And Lost Power / Fuel Leak

We got "bad" gas in Feb, 2016, had to replace entire fuel system. Haven't driven the truck but 4000 miles. Last week, she started spitting and sputtering and lost power. We could see fuel pouring out. NO CEL. Towed (AAA has paid for itself several times over with this truck) to dealer that replaced the fuel system, still waiting to hear from them. Does this sound like it should be under the warranty for the work they did? We have averaged a huge repair bill about every 3-4 months on this truck, 2011 F250 Lariat, 8cyl, 6.7L, since we bought it 2 years ago.

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Ford 6.0L Power Stroke Diesel :: Fuel Leak / Dripping On Top Of Engine At Filter

I'm dripping fuel on top of the engine at the fuel filter . Where the line ties into the filter canister , there is a small plate that's attached with small Allen screws its dripping between this plate and the canister .... I assume there is a gasket/oring that is causing it ...... What is the part number or correct description so I can go to ford dealer and get one.

2007 Ford 4X4. 6.0 diesel

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Ford 6.7L Power Stroke Diesel :: Slight Leak From Titan Fuel Tank

I've had the Titan fuel tank installed for about a month now and am loving the extra range, although this morning I walked by the truck and got a slight whiff of diesel by the fuel filler door. I pulled out the flashlight to take a look, and noticed a really small, faint trail of diesel fuel running down the driver's side of the tank near the rear strap.

I crawled under the truck to inspect it as best as I could in the driveway, feeling around the sender, filler, and vent tube connections, and didn't notice any obvious puddles of diesel. About the most I got was some dampness around the sender unit seal, but it wasn't much, and could even be residue from the fuel lines dripping during installation of the tank. Based on where the trail down the side of the tank has formed, my best guess is it's going to be a filler or vent tube hose clamp that I didn't get tight enough.

Unfortunately I just filled the tank up last night and am headed out camping for the weekend this morning. I followed all the install instructions exactly, making sure to check the torque on the sender unit seal four times before installing the tank back in the truck because I didn't want to deal with any leaks, so I really hope it's not that seal. I also filled the tank up to the brim right after install and crawled all around it a day or so later and noticed no dampness or leaks. Needless to say, I'm not looking forward to dropping the tank again and then potentially waiting on parts if something is defective. I'm waiting on a call back from Titan to get their advice.

Below are a couple pics of the weepage. Obviously not a huge leak, but something I want to get taken care of ASAP.

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Ford 6.7L Power Stroke Diesel :: Fuel Drain Valve Leak At Knob?

Just wondering if your fuel drain valve leaks at the knob when you are draining for water? I opened mine yesterday to drain it for the first time and fuel went EVERYWHERE!! Unlike the 6.4 that I was able to use a bottle to capture the fuel in, my 6.7 leaks around the knob and comes out the drain port. After some very colorful words, I got it drained and then closed. I mean, why put a drain port on it if it is going to come out around the know and soak you.

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Ford 6.0L Power Stroke Diesel :: Small Leak On Upper Secondary Fuel Filter

(E350 van)... I smelled diesel fuel inside the van tonight and used my flashlight to investigate the leak. The cover around the blue spring is damp.

Before I remove every again to gain access to the filter housing to fix the leak, what I am may encounter. Seems like a good time to do the blue spring upgrade. Can I access the egr valve to inspect and clean?

What are the possible areas to check for the leak? Sometimes finding little problems leads to finding big problems. When my FICM went out I discovered the battery terminal clamp was broke.

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Ford 7.3L Power Stroke (1999-2003) :: Diesel Smell Coming On And Off - Fuel Bowl Leak?

I've thought I smelt diesel fuel on an off for a while, but never found the source.

Tonight, 17 degrees out I have fuel in the valley and it appears as if the back of the drain valve is wet.

A fuel bowl rebuild is on the short list. Is this typical, the cold weather brings the issue to light?

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Regulator Leak / Track Bar Bushing Coming Apart?

After fixing my fuel pressure regulator leak, I found the fuel soaked track bar bushing coming apart.

The whole thing is available, but do the bushings are available? I've seen some poly kits for the '04 and older but nothing for the newer trucks. It's not a budget breaker either way, but it seem silly to throw away the giant bar because the bushing is shot.

If these will fit? 99-04 F250 Track Bar Bushings Red....

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Fuel Leak From Blue Spring Regulator

I have a 2003 F350 6.0 Lariat Crew Cab long bed. I have had a fuel leak issues for about 2 weeks now. The first fuel leak issue was from the blue spring regulator. I was going to change the part this friday. Well i just drove to get food and back to the house was only gone for 15 to 20 minutes amd never cut the truck off. So i got back home and parked the truck and i cut it off and got out and all of a sudden i here this noise like you hear when a tire has a hole in it and its leaking air out then all of a sudden I hear fuel just pouring out and smoke coming out of the hood. Its night time here where i live so i cant get up under the truck to see exactly what is going on. But I did check to see if it was the regulator housing and it didn't look like any of the fuel lines was leaking that i could see.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Pump Runs For 20 Seconds At Key On / Long Start Takes About 6 Seconds

This applies to a 2001 F-350 with 73,000 miles on the engine. Engine oil level is good, batteries charged, HPOP reservoir is full and passes Cody test with flying colors. Fuel pump runs for 20 seconds at key on. Start takes about 6 seconds. If I shut the key off and restart immediately it starts in under 2 seconds but if I wait about 30 seconds it's a 6 second start. Here is an AE that I ran on it, it has me stumped. FWIW it seems to start quicker when AE is hooked up. ?? An odd whir type of noise comes out from somewhere under the hood when I first turn the key on and when I clear the codes with AE.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Leak Appears To Be Coming From Secondary Fuel Filter Housing

I've got a leak that appears to be coming from the secondary fuel filter housing (the one in the engine compartment)... It's not coming from the filter, but from the side, where there are 4 allen bolts that attach a fitting to the side of the housing...Can I change out the gasket for that piece? I've already tightened the bolts, but the leak persists.

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Ford 6.0L Power Stroke Diesel :: 2005 - Leak At Fuel Line Fittings Near Driver Side Cylinder Head

2005 PSD 6.0L Excursion ... I suspect that have a fuel leak at the fuel line fittings near the driver side cylinder head. (I believe that it is fuel, since it is so clear, I guess I should collect a few drops and see if it burns vs. coolant.)

It appears to be at the junction of the fuel lines. This is the point where the fluid drops off the tubing and falls down. The clip that holds the two tubes together at the joint is very dirty, the one below them is clean. The tag on the line that is at the joint leaking is part number 3c34-9j338-ag. Is there a o-ring in side the joint? Do I need to replace both hoses of the joint? I can't find any posting of a history of this fuel line leaking.

Or... is it that the joint never fail, and the leak is up tube? I can't see any where it is coming out when viewing it from the top.

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Ford 6.0L Power Stroke Diesel :: Fuel Leak Coming From Banjo Bolt Going Into Front Of Driver Side Head

I've experienced a fuel leak, I've checked all over, and the only thing I've came up with so far, was maybe its coming from the banjo bolt going into the front of the driver side head.. I cant really get to it good enough to tell though..

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Ford 6.7L Power Stroke Diesel :: Whining Sound / Low Fuel Pressure And Reduced Power Warning - Fuel Pump Just Died

So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)

Same symptoms: whining sound, low fuel pressure warning, reduced power warning.

This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.

So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.

This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.

I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.

CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.

Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?

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Ford 6.0L Power Stroke Diesel :: Idle Up For 3 Seconds Then Go Back Down?

I have my truck idling in the driveway while doing a coolant flush and it developed a weird idle. It will idle fine for a while then all of a sudden it will idle up a little for about 3 seconds then go back down. It will do this 3-4 times then go back to a regular idle for a while. I got in and watched my SCT X4 to see if anything changes. My actually RPM didn't change and neither did my fuel pressure or anything but my turbo added about 1.5 pounds of boost when it does it. It happens about every 4-5 minutes.

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Ford 6.0L Power Stroke Diesel :: Runs For A Few Seconds And Stalls

My truck started fine my truck was running good. One morning while working from a hotel I went to start it in the morning and it started and stalled more than a few times but eventually ran fine later it did the same thing. The next morning it would not crank at all. I deduced it was the ficm and ordered a replacement the dash was acting funny and tach dropped before it died. I ran the. Test on the dash it swooped the gauges acted fine. I checked and wiggled sensors wires. I also checked were a splice at the crank sensor was it looked good then I bought a meter and the ficm seemed to have the correct volts it was a upgrade. Had 57volts at 1 screw koeo and while cranking.

PCM and replacing the crank and cam sensors. I don't really think it is the harness it will now crank and shut off crank and shut off like it did at first. He said it's stalling because it looses ficm sink. I haven't put new ficm on it ...the harness was allot better than the first. Could the crank sensor splice be wrong it is done its soldered together and heat shrink ... is it the ficm or the dash. I'm out of my comfort level I was also reading it only needs ficm sink to start. Not run. In addition #2 injector is throwing a code. I asked him if he thought the fuel was getting pressurized and his reply was the fuel has nothing to do with ficm sink. Also, I swapped relay out with my other 6.0. And its running fine This is everything I got ....

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Ford 6.0L Power Stroke Diesel :: Bucking And Missing Every 10 Seconds Or So

Truck is bucking and missing every 10 seconds or so and will stall when taking off in drive sometimes but fires right back up? I got a lot of codes in the torque pro app but some are in grey. Not sure what that means. EGR has been deleted so that's why I got those codes. I was cleaning the back of the truck the other day and found a can of quick start . Guess that might be why i got codes for glow plugs also. I'm gonna post up pic of my codes and numbers of truck running at idle in drive. So far I see I got a code for cylinder 6 contribution? It's in grey tho whatever that means.

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Ford 6.0L Power Stroke Diesel :: Cranked For About 15 Seconds With No Start

This morning I went out to start my truck. It cranked for about 15 seconds with no start. I set my TorquePro to monitor the IPR% and cranked again for about 10 seconds. The IPR% was about 83.7% with no start again. I went inside and searched for "crank no start" threads to see what else I needed to look at. I went back out and added HPOP to the TorquePro. Cranked for about 5 seconds, thinking I would get no start again, but it fired up. After start I was getting about 27% on the IPR and abour 537 on the HPOP. Drove to work with no problem.

Could this just be a fluke, or do I need to be concerned about it? I have a road trip coming up to Tennessee on Thursday. I did standpipes, dummy plugs, STC fittings, EGR delete, new oil cooler and upgrade to stainless steel IPR screen about a year ago.

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Ford 6.0L Power Stroke Diesel :: Squirts After Idle For 20 Seconds - ICP Or IPR?

This after 20 seconds of idle. I can see it squirting but can't see where it comes from?

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