Ford 6.0L Power Stroke Diesel :: Fires Up And Stalls / Long Crack With Throttle To The Floor


Jan 27, 2017

2005 f250 240,000 mile has been hard starting a couple of days in the low 20's. Fires and stalls, got it start the first time it acted up but had to long crack with throttle to the floor. A week later would not start at all again fired and stalled. Plugged it in for 2 hours and fired right up. I had the FICM replace at about 150K and all glow plugs at 130K I will check it this weekend. Am I looking at another ficm or something else? Whats the trick to getting them started when they fire and stall. Need to go on a trip and can't plug truck in at airport and temps will be in the teens next week!

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Ford 6.0L Power Stroke Diesel :: F250 - Cold Starts Fine / Stalls Immediately After / No Throttle Low RPM

I'm having an issue with the truck not staying idle after cold start up. The truck will turn over and start right away (not even 2 second crank) but immediately dies. The throttle will not work at low RPM. When I start the truck, it will instantly rev high, the revs will drop low, it will try to compensate and rev high again, then it will immediately die.

If the RPMs are under under 2.5k, the truck will immediately stall and die. When I attempt to use the throttle under that RPM, it will not work. No matter how much I depress it, the engine will instantly cut and stall out. It will not attempt to deliver fuel. The only way I can get the truck started is if I rev the engine high and hold it. I need to hold the truck at 2.5k+ RPM for atleast 30 seconds. It generally takes me about 5 tries to finally get it running (mainly due to the throttle immediately cutting out and I have to 'catch' and hold it.) After that, there is no sign or issue. The truck will start immediately back up after it's been running for a couple minutes.

CEL: MAP sensor (0069?) -- Sensor is spotless. Harness looks fine. I replaced the injectors, both batteries, and the alternator this summer. It doesn't sound to be any these either as the truck sounds extremely healthy and immediately turns over.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Fires Right Up / Runs For 4 Or 5 Seconds Then Stalls Out

So I had a reman 7.3 and 4r100 dropped in my 03 excursion.. since then the engine fires up every single time.. ONLY when the truck sits for 2 days i have this issue where the truck fires right up, runs for 4 or 5 seconds then stalls out.. It starts back up on first try and idles rough 10 seconds then it runs great.. If it only sits 1 day i dont have the issue if it sits 1.5 days it will try to stall out and catches itself from stall out and doesn't stall about 3/4 of the time. The mechanic who is a reputable diesel mechanic cant figure it out.. they called swamps and they also were unsure.

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Ford 6.0L Power Stroke Diesel :: Cranks / Fires / Dies - Takes 3 Minimum To Run When Cold

I was hoping to have this resolved, but it seems how I have it parked affects the cold starting of this thing. Had an issue quite a while back as listed in another thread where the truck cranks and fires then immediately dies when cold. Takes at least three times to fire. Once fired it has no problems and will start easily unless it sits for almost a days time...on flat ground.

I replaced some injectors recently since they were bad and I had the truck parked facing downhill slightly when I did that. Since the repairs, the truck would start fine while parked there. Brought my trailer home and have the truck in the street on the flat ground and once again the 3 crank starts begin.

I have attached three Excel spreadsheets of my data from today. All three are the same data log just split up for size and elimination of dead time on the original spreadsheet.

So, I am guessing I have a HPOP problem, which is probably why I was getting intermittent contribution codes when the truck is up to temp. The truck fires totally fine when the oil is hot and up to temp so hot starts are no issue. Could the pump be "stuck" or just not working right when it has sat?

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Ford 6.7L Power Stroke Diesel :: Shimmy In Front End When Hit A Crack / Seam In Road Pavement

So, I went in last Monday to do the first oil change thing, and visited with the service mgr. for a while about a couple of issues with my big blue dually. I reminded him about the shimmy in the front end when I hit a crack/seam in the road pavement. Or a bridge abutment.

While it's not the dreaded "death wobble', it does shimmy pretty bad at times. He said in order to claim a warranty on the alignment or tires, I had to prove I've rotated the tires as described in the "little tire book of life". Also, he says you can only make a claim up to 12K miles on alignment issues.

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Ford 6.0L Power Stroke Diesel :: 2006 E350 - Coolant Reservoir Has Crack / Leak

I bought a 2006 E350 with a 6.0L diesel. Has some issues I hope to work through, or failing that I'll ditch the thing and learn a lesson.

The pressurized coolant reservoir has a crack/leak in it. Is it wise to only replace it, or should I look for a root cause? The temp gauge does not go past 50% pulling hard up a mountain pass.

This was a fleet vehicle that was pretty much abandoned. There is a chance the reservoir was cannibalized for another rig and had the bad part thrown there but I'll never know.

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Ford 6.0L Power Stroke Diesel :: 2003 - Cough / Sputter For A Few Minutes With No Power After Long Crank

So, a year ago or so I had the truck die on me, it would start after cranking it a long time and cough/sputter for a few minutes with no power. I thought it seemed like a weak hpop or leaking oring, so I tore it down and put it all back together with a something or other hpop. Now I have a no crank no fuel pump condition, the injectors don't cycle when I turn the key on, I do get relays clicking, but no start, the yellow/blue wire gets the starter to turn over, but no fuel, so couldn't start if it wanted to... I am getting 120 ohms (like 122) on the dlc 6,14 and millivolts, basically nothing between 4 and 14...

I sent the ficm off to get rebuilt and they told me that it was already good (charged me anyway though, ah well...) I wiggled wires around and pulled my ficm plugs apart and pushed the wires in some, didn't seem to move any... What is next? There can't be that many things that cause all three, No Fuel Pump, No Crank and No Injector Buzz, can there?

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Ford 6.0L Power Stroke Diesel :: Long Crank After Night Sit?

I'm having a long crank cold start issue. It takes about 2 five second cranks before the truck will start up. It just started acting this way yesterday before I fired it up to go to school. After its warm it fires up no problem the rest of the day, just takes a bump of the key.

I don't think it's the GP system as this truck has started at -20 to -25C all winter long unplugged with no issues. From my reading some sources say that it could be a HPOP leak, maybe dummy plugs?

Is there any way for me to do some more diagnosing - places to look or test for? There are no stored codes other than an EGR code due to the delete. Truck is completely stock with atlas 40.

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Ford 6.7L Power Stroke Diesel :: 2012 F250 Diesel Frequently Stalls Momentarily After Touch The Brake

My 2012 diesel frequently stalls momentarily after I touch the brake. This is very annoying as I drive in heavy traffic and often have to touch the brake then accelerate to merge into freeway traffic. The dealer service department said this was a 'feature' and not a flaw. Is there any way to eliminate this issue?

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Ford 6.7L Power Stroke Diesel :: 2006 - How Long Do Batteries Hold Up

About how long do batteries hold up in this truck? I ask because in my 06 6.0 it was an annual event 2 batteries and an alternator.

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Ford 6.0L Power Stroke Diesel :: Long Cranking When Warm / Pressure Too Low

Some information about the truck2004 Excursion, Motor has a December 2003 built date listed on the valve cover

Bullet proof complete by Hallas performance just prior to Mike's passing (3 years ago). ARP, EGR, Oil Cooler, lifters, etc..

Newer batteries, DC amp 185 alternator, newer starter, she cranks hard and fast~230,000 miles

Here is the situation: Starts good and fast when cold, even subzero temperatures. She cranks long and barely catches if I make a short stop at a store or restaurant. A few hours later or the next morning is fine.

I found the following codes:

P2284 - Injector Control Pressure Sensor Circuit Range/Performance
P2291 - Injector Control Pressure Too Low - Engine Cranking
P0528

I took her into the local Ford Dealer for diagnosis and here's what they reported. ICP tests good and has the latest pigtails. They reported a leak in either of the following.

Oil injection pump Estimate of 8.5 hours to repair.
Under the Valve Cover Gasket. Estimate of 3.5 hours to repair.

So here are the questions I have. Does this diagnosis sound appropriate? Is it reasonable that they do not know which area is causing the problem? Are the hours reasonable estimates for the repairs? Assuming I go ahead with these repairs, is there anything else I should have them look at while they're in there?

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Ford 6.0L Power Stroke Diesel :: How Long Is Extended Crank Time

So how long does one have to crank until it is considered an extended crank? 2 seconds, 5 seconds, 10 seconds.....?

The reason I ask is after all the motor work I did on my truck sometimes she fires up in less than 1 second of cranking and other times it take maybe 2 seconds of cranking. I do not think 2 seconds is considered and extended crank time but was just curious about what is considered extended cranking.

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Ford 6.7L Power Stroke Diesel :: How Long To Idle A Hot Engine After Heavy Towing

Now that I have gotten my ScanGauge II to monitor all 4 egt sensor, I am wondering about temperatures while towing, especially how long to idle a hot engine after heavy towing.

I realize all 4 sensors are post turbo (and there is no chance I'm going to drill for an after market pre-turbo sensor). It seems the first one downstream will be the one to watch.

What temperature range we should look for before turning off the engine? IIRC, Ford recommends idling for 3 to 5 minutes, but watching the temp seems a bit more specific.

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Ford 6.7L Power Stroke Diesel :: Truck Regenerate After A Long Hard Drive?

On Saturday I drove my truck 450 miles, all of it towing, in hilly New England. The turbo boost gauge was operating at 20psi or higher for many of the hills, and the 13mpg average was indicative of how hard the truck was working (normally empty I will get 20+). The next day, I drove it about 3 miles and it started a regen. Why? Wouldn't it have been passively regenerating for most of those miles? A steady 75mph for hours at a time?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Intermittent Long Crank When Hot

2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.

My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...

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Ford 6.0L Power Stroke Diesel :: Long Cranking Time When Sitting For Over 5 Hours

2005 Ex with 6.0. It has been bulletproofed. But has had a long crank after sitting for over 5 hours. I was starting to think glowplugs but no codes, Then thinking FICM, nope voltage has always been good. After I run the truck for a few miles if I kill it. It would crank right up. No issues. Only happened after it sat for awhile. I knew it had to do with HPOP system since it took about 5 to 8 seconds to show over 500PSI.

The passenger side does not have a leak since the oil is to the top of ICP sensor. When I was going to remove it. So I took off the drivers side. I inspected the dummy plug. No issues there "they are the 12mm with teflon plugs" I inspected the stand pipe. No issues there either. I inspected the small test port on the top of the rail. No issues there either. So I decided to air test it. So I used my auto-ingenuity to close the IPR valve after I heard all the oil blow out.

Then after sitting with 120 psi of air for about 10 minutes. I hear a bubbling sound coming from the Drivers side Rail. It was a plug I have never seen mentioned here. It is at the back of the rail. I removed it and sure enough the oring is split in 2. I went to ford and picked up a new Oring it was like $4. It also looks like its a different material. I am still in the process of putting the truck back together so i have not started it back up. But I am pretty sure this was my problem.

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Ford 6.0L Power Stroke Diesel :: EGT Gets High On Long Steep Pulls / Lowering?

What besides a 4" exhaust can I do to lower EGT? When I tow with my tow tune the EGT gets high on long steep pulls. Would like to be able to use it with the tune because there is more power and it pulls nicer, but I want to lower my EGT. I have a 4" flo pro system coming. What else can I do? Would a new intercooler make much of a difference? Already have an S&B cold intake and Banks Hi Ram.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Long Crank Time

I have a 2006 F350. I have long crank times. No Codes. I have Autoenginuity with Enhanced Codes and everything shows fine. I replaces standpipe and dummy plugs. Glow Plugs and harness. I was hoping it not be the STC but I needed to do oil cooler so wanted to eliminate STC. Got truck apart and the STC Fitting is newer style so I'm kinda bummed out. Not sure if I'm missing something and as far as I have it torn down is there anyway to test what could be causing the problem? Or just put it back together and keep my fingers crossed that whoever put the new STC fitting in screwed it up. I'm beginning to not like my truck.

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Ford 6.7L Power Stroke Diesel :: Takes Long Time To Blow Heat?

I'm thinking this is probably just the way they are, but I don't understand why........... I have a '12 F250 supercab 6.7 FX4.... truck is an XL, no supplemental heat or anything. If it sits outside over night, and I go out in the morning after say a 35-40 degree night, start it up and let it run 10-15 min then drive 5 miles down the road to town, both temp gauges are still pegged on the cold side, and there's virtually no heat blowing on the defrost. Even if it sits in the heated garage over night, same temp, same drive to town in the morning, same lack of any heat.

My old 2010 V10 that I traded for the 6.7, and my current 09 5.4 are the exact opposite of this. I can start the 5.4 cold, leave within a minute or two, and be making some heat within a few minutes. By the time I get to town, everything is well in the normal range, and I'm turning the heater down cuz it's too hot. Even once the 6.7 is fully warmed up the heater doesn't seem to make near the heat that the gas trucks do. I love the 6.7, I just find this a bit odd. Am I missing something, or is this just the way they all are?

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Ford 6.0L Power Stroke Diesel :: Surging Idle After Long Highway Trips?

A few weeks ago i had a surging idle issue very intermittently, and it went away for a while so i stopped thinking about it. Just got back from a weekend in vermont, about 130 miles each way, and i noticed as soon as i got to vermont and came to a stop sign it was surging, and when i just got home it was surging again. Why would this have picked back up after long stretches of running for a while? Runs great as far as i know, just have this surging idle for some reason.

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Ford 6.0L Power Stroke Diesel :: 2005 - Long Crank And No Fire / Startup

OK here we go it all started with a long crank and now no fire. I changed cam sensor wiggled wires got to fire , shut off than nothing . Changed wire from cam sensor to about 6" from ecu found small nick in wire. Swapped ecu no good... I am getting my numbers from torque app.

ficm sync = 0
RPm = 172
FLP = 12
fmp =49
Hpop = 1823 max
Ipr = 80.9 max stready at 48
ipr volt =.02 at rest

Also tested fuel pressure at filter 80 psi ( blue spring)
ficm sent to ficm repair, tested good
cam sensor changed , pig tail also
bubble test on fuel filter no thing there

So any thing else to check or am i looking at a harness change?

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