Ford 6.0L Power Stroke Diesel :: EGR Failure - Wrench Light Comes On


Apr 23, 2016

So I have a 2006 Ford F-250 6.0 that broke down about 2 months ago due to an EGR failure. Took it to the dealership got it fixed along with a new injector everything has been running fine only thing I notice is a big split in EOT and fW(218 EOT and 192 fWT). Well yesterday on the way home my wrench light comes on I tried to scan it with the scan gauge but it said no codes found and when I got home and turned the truck off and back on the light went off. What could cause this?

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Ford 6.0L Power Stroke Diesel :: Wrench Light Came On

This morning on my 15 min drive to work my wrench light came on. i don't get over 30mph the whole time. I tired to get the code before i shut the truck off with my sct livewire but it showed no codes with the light on. It didn't drive any different no loss of power. When i checked memory codes with our shops modis scanner nothing unusual came up besides the fuel circuit fault, which i know about the gauge cluster needs repaired every now and then i cant listen to the radio or roll down the windows.

All my numbers on my livewire looked normal. This is the first time it's come on since ive had the over boost issue fixed. What it could be. Kinda of a kick in the pants after i just saved myself a few hundred on wheel bearings and ball joints. Had a grinding noise at different speeds. Couldn't find anything lose on the front end but still had a grinding noise. Ended up being the exhaust shifted and was rubbing up against the frame.

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Ford 6.0L Power Stroke Diesel :: Wrench Light Comes On But No Codes

Today on the way home after about 45 min drive my wrench light came on but when I checked for codes on my sct I get no codes. Is that weird or common?

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Ford 6.0L Power Stroke Diesel :: Wrench Indicator Light Comes On Every So Often

6.0l oil cooler going - My wrench indicator light comes on every so often so I after about 40 min of highway driving. So I figured my oil cooler might be going out so here are my temps ....

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Ford 6.0L Power Stroke Diesel :: Wrench Light Comes On - Small Oil Leak

I have a problem when I have been on the road for about an hour or more the wrench light comes on. There is no change in how the truck runs, and when I run a systems check it says that all of my temps are good to go. The one think I have noticed that the next morning I have a small oil leak on the ground on the days that the wrench has come on. The egr valve was just cleaned. I am getting ready to make a trip across the country with a 10,000 lb trailer so I am a little worried about this. Can I take it in to a shop and have them get a code when the light isn't on? Also I am replacing all of the glow plugs this weekend but from what I have read it shouldn't have anything to do with the wrench light.

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Ford 6.0L Power Stroke Diesel :: No Response When Hit The Gas Pedal / Wrench Light Came On

I was sitting at a light and when it turned green I hit the gas pedal and had no response engine was idling perfect and a wrench light came on , I then shut off the truck restarted it and light was off hit the gas it came back on and it was intermittent with taking so I replaced the pedal and it is still doing it...

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Ford 6.0L Power Stroke Diesel :: Non Flashing Wrench Light On Dash

Recently, we took a trip pulling our 5th wheel, even after suspecting another stuck unison ring, sticking turbo issue. When Climbing a gradual grade, we had the "wrench" light come on the dash. The truck seemed to go into the "limp" mode. I pulled over, let the turbo cool down for a minute, and then shut off the engine.

I let it sit for a minute, knowing we were on the freeway shoulder, restarted it without clearing any codes, and it started up without the wrench lit. No limp mode and continued home. I did this twice throughout the trip. I then tried to pull and OBD codes and found none such as a P0299. Seems like there should have been a code saved to evaluate the issue.

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Ford 6.0L Power Stroke Diesel :: Wrench Light Comes On Pulling Even A Light Load Up A Grade

The thing is the truck seems to run fine. But, when it hits 30 pounds of boost it goes in to limp mode. Good way to get yourself run over on a highway. I'm wondering if the computer or whatever has gotten off somehow and is sensing a problem too early ? Would a re-flash possibly correct this ? BTW, it is a 2005 with 63,000 miles.

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Ford 6.0L Power Stroke Diesel :: Wrench Light Comes On Initially / Click Under Dash And Cab Lights Go Off

2006 F-250 6.0l,Auto, 175,xxx mi

When I turn the key to on, I hear the vacuum pump cycle (passenger side fender), but don't hear the glow plugs or injectors cycle. Glow plug light comes on and stays on for 30secs. Wrench light comes on initially, but goes off after 3 secs, but then comes back on after about 8-10 seconds. When the wrench light comes on, I hear a click under the dash and my cab lights go off.

When I turn the key to start, nothing happens. If I jump the starter, engine turns over, but doesn't start. I have check numerous fuses, disconnected the fan clutch, tried moving the shifting lever to neutral, wiggled wires around the FICM/PCM/GPCM with no success.

I tried checking for DTC codes, but my scanner (300 reader) doesn't get any power. I have checked my light, it has power.

Twice before, the truck failed to start like this, but after removing & inspecting fuses/relays (all were good), it started back up. Also, occasionally the truck would stall, (just like someone turned the key off), but would start right backup. But when it stalled, the glow plug light would illuminate for a second,then go off.

Own truck for 8 months, replaced the batteries & injectors 6 months ago. Very light puff of smoke when starting up otherwise ran well when shut off.

How to proceed? My first diesel so I may need some extra details.

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Ford 6.0L Power Stroke Diesel :: 2005 - Wrench Light Keeps Coming On Mostly When Doing Highway Driving

I have ran 05 f250 and the wrench light keeps coming on mostly when I'm doing highway driving or when I go to pass someone. iv putt code readers on it(autoparts store readers and the good expensive ones)and i keep getting bad egr and some other codes but when I have the truck looked at everything is prefect I had a flush done on the truck and and it still comes on randomly . Could the fact that it needs an oil change cause the light to come on intermittently or is something else going on??

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Wrench Light Came On While Driving On The Highway

2007 f250 6.0 .... I just had the wrench light come on while driving on the hwy. wasn't towing, or hauling anything. Just traveling around 70mph for an hour or so. I didn't notice any change in power. Got to my destination and cut the engine off. Couldn't pull any codes with an OBD II scanner. When I started it up again, light was gone. Owner's manual points to electronic throttle control, not much else.

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Ford 6.0L Power Stroke Diesel :: Size Of Wrench For Battery Terminal?

I'm not near my stuff--is the battery cable terminal bolt 8mm?

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Ford 6.7L Power Stroke Diesel :: Water In Fuel Light Comes On / Engine Failure

So I am happily driving my 2011 F250 Powerstroke and the water in fuel light comes on. I drain the filter and drive about 10 miles and it happens again. Drain again and 5 miles later the engine dies. Had it towed to my dealer who found an exploded high pressure diesel injection pump. They talked to Ford and found out that they needed to install an all new fuel system from the injectors to the tank! The bill was 18,000 and no warrantee. Bad stuff gets right by the filters!!! I have two of those trucks and since the dealer used exactly the same parts as the broken ones, it can happen today again.

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Ford 6.7L Power Stroke Diesel :: Wrench Icon Displaying In The Instrument Panel - Communication Codes

Couple of weeks ago, the display in the instrument panel displayed a large orange wrench. No accompanying text or chimes, just the damn wrench. Checked for codes, nothing out of the ordinary (I occasionally get communication codes, but they usually show up when I do not wait to start). Long story short, the damn thing showed up one more time the same day, then never again.

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Ford 6.7L Power Stroke Diesel :: EGT Sensor Failure

My truck had to be towed to the shop today. The wife and I were stranded for 2 hours and to say I was upset is a understatement. My truck has 13,800 miles and this type of failure is unacceptable. Is it necessary to carry extra sensors around in order to get your truck off the side of the road? BTW, my truck didn't even make it to the side of the road, we had to push it to a narrow shoulder on a busy side road.

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Ford 6.7L Power Stroke Diesel :: CEL Came On - EGT Sensor Failure

Had CEL light and took truck to dealer and they replaced Bank 1 sensor 4, two days later, CEL again Bank 1 sensor 3.

I've trouble shot many EGT sensors on Airplanes, and we could tell if there was a failure coming if a couple failed by testing the sensors themselves. My Service Manager told me there is no way they can check the others out. That sounds like Bull to me.

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Ford 6.7L Power Stroke Diesel :: Second Exhaust Sensor Failure

I'm at 76K miles and I had another exhaust sensor go bad. This time the check engine light came on and the truck did not shut down. I was prepared this time and had an extra sensor / code reader handy.

It was the last sensor in line and very easy to get to. It took me less than five minutes to complete the job. I did use anti seize, but as easy as it came out it probably wasn't necessary.

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Ford 6.7L Power Stroke Diesel :: TPS Sensor Failure With Cab Over Camper

I only get random TPS failure messages when I am hauling my cab over camper and towing a horse trailer. Other than Murphy's law which dictates that these type of events only happen at the worst times (fully loaded w/ kids, dogs, horses, steep grades, no shoulder, 110+ temps, etc) I figure that the big metal box is disrupting the TPS signal reception. Not sure where the antenna is for the TPS system. I stop and check pressure/temperature just in case but all is well. My Lance has a sheet metal skin and blocks satellite completely and terrestrial radio somewhat, which I don't use anyway.

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Ford 6.7L Power Stroke Diesel :: Communication Failure With All Modules

Having issues with the instrument cluster and lost communication trouble codes. My truck has been having issues and it loses comm with all the modules. All the warming lights the truck has come up on the LED screen in the dash and if I turn it off it will not start. Most recently my traction control light stays on and my tranny is locked into 5th gear. I have park, reverse & 5th gear. Most recent DTC's are lost come with TCM & ABS control module. It seems to be getting more consistent but was very intermittent. Spent a week at ford with no progress. Truck wont start for a full day and then will start the next morning? When its bugging out it wont even prime the fuel system of turn over. Cab was off last fall to install SPE diesel STG 2 short block, Industrial compound turbo kit & water/meth kit. truck has been amazing and insane power until recent electrical/computer issues. When truck is bugging out tuner will not communicate with the truck and cannot read codes or remove programmer.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.7L Power Stroke Diesel :: Muffled Pop Sound - Intercooler Boot Failure

I was pulling our 14k fiver home after a weekend at the lake and I heard a muffled pop sound. About a minute prior I had checked the gauges and everything was normal. It honestly sounded like a chinabomb tire on the ttrailer had popped. Puled over and all tires were good so I popped the hood .....

Here's the bottom half. Is this possibly a warranty item? 2011 with 61k. And no mods. Plus a lot of oil on everything is that normal?

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