Ford 6.0L Power Stroke Diesel :: Cranks / Fires / Dies - Takes 3 Minimum To Run When Cold


Jan 27, 2017

I was hoping to have this resolved, but it seems how I have it parked affects the cold starting of this thing. Had an issue quite a while back as listed in another thread where the truck cranks and fires then immediately dies when cold. Takes at least three times to fire. Once fired it has no problems and will start easily unless it sits for almost a days time...on flat ground.

I replaced some injectors recently since they were bad and I had the truck parked facing downhill slightly when I did that. Since the repairs, the truck would start fine while parked there. Brought my trailer home and have the truck in the street on the flat ground and once again the 3 crank starts begin.

I have attached three Excel spreadsheets of my data from today. All three are the same data log just split up for size and elimination of dead time on the original spreadsheet.

So, I am guessing I have a HPOP problem, which is probably why I was getting intermittent contribution codes when the truck is up to temp. The truck fires totally fine when the oil is hot and up to temp so hot starts are no issue. Could the pump be "stuck" or just not working right when it has sat?

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My 1999 F550 7.3L has been hard to start when it's cold outside since I got it with about 150k on it (it has 200k on it now). Last year we tested the glow plugs and sure enough 5 of 8 were bad. So they are all new now. It worked a little with the hard start, but not much.

When it's cold out the engine will crank forever amongst clouds of smoke and the smell of unburnt diesel fuel and sometimes eventually start, followed by smoke and sputtering until the cylinders clear out. However, what I have noticed recently is that it will sometimes start in the first few revolutions. It seems like the best way to start cold is as follows:

1. Let the glow plugs heat up for a minute or two,
2. Crank engine for 10 or 15 seconds and stop,
3. Crank engine again, but stop if it doesn't catch in the first couple of revolutions,
4. Repeat step 3 until engine starts.

When it starts using this method, it's immediate and it's running smoothly immediately with minimal smoke. This is making me think there's a computer or sensor issue, but I have no codes.

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Surfing here and other forums, I see suggestions about letting glow plugs heat longer after WTS light goes out. Some suggest as long as 60 seconds. In the past, I have tried waiting a little while longer after light goes out, or turning key off/on and letting it cycle again. But I've never really timed how long I was waiting.

We're having a warm spell right now, so I can't do much testing. But yesterday morning was about 30. I timed the WTS light and it went out after 10 seconds. I waited another 20 seconds.. about 30 seconds total. Starting seemed a little better than usual, and there was about 1 second of roughness before it settled down.

I need to do more cold weather testing to be sure, but it does seem like it might be better to wait longer than I have been.

On the other end of the scale, I saw a comment that glow plug cycle is dependent on oil temp, and they don't come on at all if oil temp is above 40. Is this correct? If so, is there any good reason to wait to start in warm weather? I'm usually pretty diligent about waiting for the light regardless of weather, but the truck doesn't seem to object if I get impatient and start it sooner in warm weather. If the glow plugs aren't even on, why wait?

Should I just totally ignore the light, and wait for some interval (or not at all) based on a semi-educated guess about how much glow plug time might be necessary for the current temp?

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