Ford 6.0L Power Stroke Diesel :: Cranked Multiple Times / Hot No Start


Dec 19, 2016

Had a hot no start going, found dummy plug issue, replaced dummy plugs. While in there I cleaned the injectors (passenger side only) and put back together. Cranked multiple times, had to recharge batteries a few times as it is in the 10 - 20 degree temp range. No joy on re-start following the work.

Numbers I'm getting are:

KOEO With ICP connected:

ICP - 0
ICV - .07
IPR - 14.8

While cranking

ICP - eventually builds to 400+-
ICV - eventually increases to .13
IPR - maxed at 84.7

ICV too low so...

After disconnecting ICP

KOEO

ICP - 0
ICV - 0 (disconnected)
IPR - 14.8

While cranking

ICP - up to 1693
IPR - to 65.5

Still no start.

Ran through FICM check and the numbers are fine - 48 key on, 47 key during buzz, 47-48 while cranking.

I do get oil pressure registering on the dash gauge.
Fuel is in the filter housing
Oil filter housing refills with oil as expected when cranking

Only code is the P2285 once the ICP is disconnected

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Came out of the building center yesterday after about ten minutes, and the van wouldn't start. Just cranked and cranked.

So I fired up Torque Pro and the HPO only got to 156.8psi. The idiot gauge came up to where it should be.

The dipstick looks good. I unhooked the ICP sensor and still no go. Reconnected.....

So I called a tow... after It cooled down.(75*F water) I tried again and got up to 295psi, but still not enough to start.

At this point I know I have recent injectors and updated Plug& pipe on the passenger side, a new IPR, and (another) new STC fitting.

I will get the air to it, and investigate, but at this point,I am leaning towards the Dummy Plug on the drivers side. Or maybe I am just hopeful because the internet says that one can remove the VC on that side fairly easily.....(Van Body)

However I did recently(2K miles/??) have the engine apart to get at the HPOP and STC leak issue I had. In the event of a possible stuck IPR- what would be the symptoms during an air test? No change with power applied? Or should I just remove and inspect?

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This morning I went out to start my truck. It cranked for about 15 seconds with no start. I set my TorquePro to monitor the IPR% and cranked again for about 10 seconds. The IPR% was about 83.7% with no start again. I went inside and searched for "crank no start" threads to see what else I needed to look at. I went back out and added HPOP to the TorquePro. Cranked for about 5 seconds, thinking I would get no start again, but it fired up. After start I was getting about 27% on the IPR and abour 537 on the HPOP. Drove to work with no problem.

Could this just be a fluke, or do I need to be concerned about it? I have a road trip coming up to Tennessee on Thursday. I did standpipes, dummy plugs, STC fittings, EGR delete, new oil cooler and upgrade to stainless steel IPR screen about a year ago.

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My truck started and ran as it always did and about a mile it just quit. I tried to restart it and it just cranked but wont start. I bought a scangauge II and did test for the normal no start issues that Ron on you tube mentioned.

Values are as followed engine off

14.8 - IPR 0- SYC
48.0 FMP 28 - ICP - I was thinking that the ICP sensor was a newer 04 model so the values come back a little higher.

While Cranking its as follows

84.7 - IPR 1- SYC
48.0 FMP 46- ICP

Research says that I think if the IPR is bad or unplugged it could show a low value on the ICP..

Also I wanted to check both the IPR and the ICP for connection and to make sure no oil on connectors. See if the IPR screen was cracked or cut.

I have tried to find them and cant so I thought they were behind the turbo so we took that off and no i still cant find it. I have the truck apart and it got late so I have decided to take a break and come back to it tomorrow.

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Watching the voltmeter, GPs seemed to draw current. There's a lot of corrosion on both batteries so I know that needs to be cleaned up. Assuming the batteries aren't shot, after cleaning the corrosion, is it safe to hook jumper cables to a car to charge the batteries, but disconnect the jumper cables before starting the truck? Or should I use a plug in AC charger? I've never jumped a dual battery vehicle - not even my own 7.3.

She wants to sell it but it's in pretty rough condition - possibly normal for that age with 160K on a work truck. It was used in a business she had with her ex. The valley of death has some wet fuel in it and there is a film of diesel on the fuel bowl, fuel lines and wiring in the vicinity. I could smell the fuel before I opened the hood or tried to start it and it hadn't been run in a week. She says it runs fine and uses no oil but is always rough to start. It rolls rather than barks to life. It's bone stock with flat factory downpipe and airbox.

The engine cover is missing. Connectors and wiring on top of the valve covers appear new. She looked up the value and says it books for $7200 on KBB in its current condition. It was always parked in the sun here in Albuquerque and it shows. Body looks good as far as no rust or dents, but the white paint is faded (flat looking) and the blue interior is also pretty rough with 40/20/40 front seat and cracked dash. If I get it running I'll post it in the for sale section if she doesn't find a local buyer by then.

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Asked about a fuel pump and he quoted PS401 and none available in Canada and had to inquire direct to Ford - 30 day wait on a part that will turn my truck into a brick if not replaced. Can't find a PS401 but I can get a PS 402 out if the USA in 5 days.

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