Ford 6.0L Power Stroke Diesel :: Coolant Flush With Thermostat And Coolant Filter Install


Nov 24, 2015

This weekend my friend and I plan on doing a coolant flush, new Mishimoto thermostat housing with high temp thermostat and install a Mishimoto coolant filter.

Truck currently has some unknown green coolant in it and Im going to replace it with Rotella ELC. I plan on doing a couple hose water flushes then follow with about 5 distilled water flushes. I've been reading about putting some Cascade in on first flush to dissolve any silicate goo that might be in there hanging out. I might give that a try. Im sure I can manage this part from all the stuff I read about doing flushes.

This is the part that looks like a little more work involved than the flush. Doing the thermostat kind of worries me because of the tight area in there to work with the fuel line and the EBP sensor being right there. The current thermostat holds temps around 175-185 under normal driving. I bought the new Mishimoto thermostat housing with the high temp thermostat installed in it when they had their pre sale going on for the housing.

I decided to just go with the whole thing because of all the stuff I read about people having issues with the thermostat not fitting the older housing correctly since Im certain I have the original housing from 2004, like everything else that's still original on my truck. I plan on removing the thermostat before doing the flushes and then installing the new housing and thermostat and coolant filter before I add the ELC.

The coolant filter install looks fairly simple to do so I should be ok with that.

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Ford 6.0L Power Stroke Diesel :: 2004 E350 - Bypass Coolant Filter Or IPR Full Flow Coolant Filter

I am going to install a coolant filter on my 2004 6.0 E350 van. I have read threads about bypass filters and full flow filters and I started asking myself "Why use a bypass when I can filter all of the coolant?"

Is there any reason why someone should use a bypass filter? I bought the van used knowing I would eventually have to do most if not all of the 6.0 repairs. IPR sells a complete coolant filter.

I talked with the people at FICM repair and they suggested I do my research but leaned towards the IPR cooler. Ed spent a good 30 minutes on the phone answering all my questions and never asked if I wanted to buy anything. If anything, he was trying to stop me from throwing money at the van until I isolated what needs to be repaired.

I already bought the Sinister Kit and requested a return.

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One dealer said they don't do many diesels but have a machine to do the refill and quoted ~200$. The other does more diesels but hasn't done a flush in a while and quoted ~500$ and said he does it old school by draining everything out and then water flush followed by refilling the systems.

Which one is right? Can it be done in the driveway? Which is the correct coolant for the refill and are any additives required after filling?

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I'm about to replace my IPR and my thermostat, and just watched a video saying after replacing the thermostat you need to bleed the air out of the system to get rid of air pockets so you don't overheat the engine. Is this true and if so how do you do it? Also, how much coolant do I need to drain before taking off the upper radiator hose?

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Just put a stock unit back in? I don't think I need to do anything else in that area. Belt/pulleys/radiator all done last spring.

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Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Squealing - Coolant Leak Behind / Below Thermostat Housing

My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.

Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.

I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?

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Ford 7.3L Power Stroke (1999-2003) :: IPR CF2 Bypass High Flow Coolant Filter

IPR CF2 Byasss High Flow Coolant Filter Ford 6.0

Made for the 6.0, the biggest problem on the 7.3 might be finding real estate for the filter assembly.

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Ford 6.0L Power Stroke Diesel :: Oil And Coolant Temps Never Go Above 190

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Ford 6.0L Power Stroke Diesel :: Hot Temps - No Coolant

I am looking for some insight on an issue before I lose sleep over head gaskets. Headed out today in the truck, and no heat whatsoever. Im thinking maybe a vacuum issue, but 4wd (esof) and all vents move just fine. About 10 miles in I over heated at 236 ect. After cracking the coolant cap there was no coolant. I havent actively monitored it but last i checked was fine.

The exhaust does not smell sweet and I see no puddles or any evidence of coolant splatter before today when i refilled it today. There was some tonight but im thinking that's from me spilling some today. Egr is also blocked off. I need the truck soon for plowing so need this resolved asap.

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Toyota - Coolant - Camry :: 1998 - Installed Small Filter Now Engine Burns Too Much Coolant?

I took my relatively well maintained '98 Camry to Texaco Xpress Lube and they changed my oil and air filter. I then embarked on a 400mile trip to Miami. The next morning when I went to start the car, I fogged the entire neighborhood with a thick low-lying white vapor/smoke. It was ridiculous. So, I opened the hood and noticed my coolant reservoir was nearly empty and my oil dipstick was bone dry. Thinking this was awfully strange, I went to inspect the air filter and noticed that they installed a filter that was short by about 1.5" in one dimension and I could see sand, leaves, and twigs in the bottom of the air box. The shop basically put a square filter in a rectangular air box. After some preliminary research, I've concluded that my engine is now completely ruined because of this. From what I gather, the sand in the airbox enterred the combustion chamber and proceeded to grind the internal components to smithereens. Is this a reasonable conclusion considering my engine has never had these problems before. Also, how would I even start to get some rectification?

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Ford 6.0L Power Stroke Diesel :: High Coolant And Oil Temps?

New 6.0 owner having some issues. I have read just about everything I can find on the ECT/EOT problem.

208K on it, its been studded, running a full banks system. Factory size tires. Since buying it I have drained and flushed with distilled 4 times before new ELC coolant (system looks very clean, no debris found at all), T6 oil change and cleaned the air filter.

I am having a large delta on ECT and EOT. Here's some data from today's run. There is a lot of it. Readings from every minute.

Ambient Temp 118 today, took it for a run up the highway cruised north at 65 mph and back south at 75mph. I was driving on Saturday at 75mph and got the wrench light for excessive delta with 232 degree EOT.

45mph on the way to the Freeway- ECT 195.8, EOT 213.5

65mph after accelerating lightly- ECT 197.6, EOT 216.4

10 miles later, flat 65mph cruise set, it maintained a reasonable temp hold and reached max of ECT 199.4, EOT 218.7

After 2 minutes of coasting down off-ramp and sitting at a light- ECT 195.8, EOT 213.5

after reaching 75MPH moderately- ECT 201.2, EOT 216.5

1 mile later, holding 75mph- ECT 204.8, EOT 220.2

2 miles at 75mph- ECT 204.8, EOT 224.6

3 miles at 75mph- ECT 204.8, EOT 225.2

4 miles at 75mph- ECT 204.8, EOT 226.4

5 miles at 75mph- ECT 204.8, EOT 227.3

6 miles at 75mph- ECT 204.8, EOT 228.2

7 miles at 75mph- ECT 206.6, EOT 228.5

8 miles at 75mph - ECT 208.4, EOT 231.0

At this point I dropped cruised and coasted to the next exit, a mile down.

After coasting to exit and sitting for a minute- ECT 201.2, EOT 221.0

After a mile at 45mph- ECT 203.0, EOT 221.6

2 miles at 45mph, lightly on throttle- ECT 204.8, EOT 221.0

After idling stopped for a few minutes- ECT 195.8, EOT 213.8

Driving again lightly at 45mph- ECT 203.0, EOT 211.5

Am I just ignoring the obvious oil cooler issue or is this a water pump, etc? I changed out the thermostat again for another motorcraft unit after Saturdays hot run. I swear it did not run this hot when I got it... but I question if they were running nearly 100% water in the system. What EGR cooler there is, if there is a way to tell without disassembly?

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Ford 6.0L Power Stroke Diesel :: Small Amount Coolant In Oil?

I have a 2007 F350 with 140,000 miles. I just received my first oil analysis from Blackstone and it shows a small amount of coolant in the oil (296ppm Potassium, 30ppm Sodium). Iron at 47ppm and Lead at 12ppm are elevated as well. This is at the end of a 5000 mile oil change.

I have no oil analysis history to say if this has been occurring for any length of time, and have no runnability issues. Oil/coolant temp delta is 8-10F unless towing, and I have seen no coolant loss since replacing the degas bottle a couple of months ago.

Where to look first. It seems most oil/coolant encounters result in the oil going into the coolant, not the other way around. I haven't done an analysis, but have not seen any oil residue in the degas bottle.

BTW, no coolant shows up on the dipstick either, so it is a small leak at best.

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