Ford 6.0L Power Stroke Diesel :: Coolant Leak - EGR Delete Hose Replacement
Oct 16, 2016
Had a coolant leak I finally traced to the rubber hose on an egr delete (previous owner installed, not sure of brand). Looks like the jackwagon who installed it cranked the clamps way too tight and they eventually split the hose. I have a piece of heater hose that looks like the right diameter and cut to size should fit fine. I guess I am just looking for some reassurance that it would be ok to use in that situation...
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Just had to replace radiator at 38k on my 2012 SD. Now I have another leak at 41k. Looks like it's wherever the lower radiator hose leads. Kind of a weird junction. I don't think it's coming from above there, but not sure. It's the primary dgas bottle that was low. The radiator was covered under my ESP. We'll have to see what's up with this one. Been eying a denim blue SD at dealer, thinking this is going to talk me out of it though. Not especially happy right now.
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How to get the boot or hose off the egr delete tube without having to tear everything apart? mines leaking i have new hose to replace just not sure how to get the old one off...
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My orange one leaks, bought a blue one. How the heck to I install it? I have decent tools.
I reviewed the threads on coolant flush and fill, and bought a coolant filter kit, I will be doing that at the same time.
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2 1/2 years ago I installed a BPD remote oil cooler with BPD filter. The stock oil cooler was clogging up for the second time and didnt want to chance it. The BPD oil cooler works great. I have never seen high oil temps in any driving condition. Last week I was replacing the hubs and seals on the front of the excursion and noticed the oil was leaking from the 90 at the end of the hose oil filter location. I called BPD and sent them a picture. The 90 is corroded and is failing. They said something about a 2 year warranty but because of the rust they would not send one out for free. I purchased a new hose and the other 90 that goes right after it.
They recommended that I spray it with undercoating or something. I live in upstate NY and deal with a lot of salt on the roads in winter. I do keep the truck clean in winter as much a possible. I am posting this so if there are any others in similar situation you should do something to prevent that 90 from rusting like mine did. If I had known this when we installed it prob would not be replacing it now. Will be replacing it tonight or tomorrow. BPD said I will need a 1 1/4 crow foot or remove the turbo to get to the other end of the hose. Not posting this to bash on BPD just sharing so any others can prevent this part from rusting out.
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I have a 2005 F250 with 6.0 and almost 175,000. On vacation right now and noticed when I came out of a store that there was a puddle of water under the passengers side. Chalked it up to AC defrost. The second time I was not running AC and puddle again.
Felt and smelt of it...antifreeze. Just put in all new Zerex G05 and a new degas tank because when working on it I noticed a pin hole in the base before we left. I replaced the EGR cooler and hose from Sinister about 3 plus years ago.
Would the EGR cooler hose be leaking? I've noticed that white residue on top of the intake around the where the hose is. What would cause this, Heat, wear and tare....my luck ?
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Recently I had a radiator hose split while traveling. The EOT got up to 250 degrees before I could pull over and stop the truck. I flushed the cooling system with water, replaced the thermostat, and added Ford Gold coolant as per the recommendations in the Tech folder. My oil temps are higher now than prior to this incident. Unloaded on a flat road my deltas are about 10 to 12 degrees @ 60 mph.
My water temp will stay around 190 to 195 degrees while my EOT have reached 212-215. I pulled a small utility trailer and saw a delta of 17 degrees this was at about 75 mph. Typically unloaded I would only see a delta of about 8 degrees and this was at 80mph. My question is do you think a EOT of 250 would burn the oil, I had Shell Rotella T5 5W40 in the engine. Would it be possible that the oil cooler is partially plugged from this temp?
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I'm about to replace my IPR and my thermostat, and just watched a video saying after replacing the thermostat you need to bleed the air out of the system to get rid of air pockets so you don't overheat the engine. Is this true and if so how do you do it? Also, how much coolant do I need to drain before taking off the upper radiator hose?
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I just had my oil cooler and EGR cooler replaced, and I'm now consider doing a coolant flush with Restore/Restore+ to ensure the coolant system is clean. I know this might be backwards and perhaps should have done the flush first, but schedule and such did not allow. I do have a coolant filter.
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I am having a heck of a time finding this coolant leak. It drips off the power steering pump. I replaced the upper radiator hose and the heater "y" hose that goes to the bottom of the Degas bottle. I recently replaced the lower radiator hose as well. So the truck runs normal. When the system is under pressure I do not see any leaks. But after the engine is completely cold it starts leaking a small puddle of coolant. Its appears to be coming from the power steering pump. But I am sure its something above or near it. This is on my 2005 Excursion with a 6.0. Can the water pump be going bad and leaking this direction. I would expect a water pump to leak straight down the middle of the engine. What to look for? The thermostat seal stays dry. but it has to be in that area. What is really messing with me is. When it is hot and pressured up It does not seem to leak. Only after it has been sitting for hours and cools off..........What the heck!
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I am in the middle of a several thousand mile road trip, and I am with family in Utah when this evening I noticed a puddle under my 6.0 Excursion.
Coolant leak? - YouTube
The fluid does not smell like typical coolant, but from the location of the drip, I cant think of it being anything else.
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Nothing to be alarmed about, I'm just letting y'all know I have a coolant leak on the front of the motor. It leaks about 8oz. Of fluid/week.
I have been through the radiator issues, 5 in all on my '08 and 1 on my '11 at 52,000 miles. This one is different, I'm pretty sure it's the water pump.
I'll give the official word as soon as I can get it diagnosed. I guess it's because I tow all the time, nothing real heavy, just everyday use. Truck is hardly ever on its own.
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Seen a coolant leak near the back of the block? I did an oil change and noticed coolant on the bell housing.
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I recently had an upper radiator hose bust and ever since I have been having a slight water leak. It appeared to be coming from between the layers of rubber on the new hose which I replaced twice since the incident. Both hoses had water seeping from the same location. This afternoon I plan on doing a pressure test on the cooling system to diagnose where the water may be coming from.
My question is could a loss of pressure cause larger than normal Oil and Water deltas? If I have to replace the radiator is there a particular manufacturer or type I should avoid? Should I try to get a factory replacement from Ford or would an Autoparts unit be sufficient? The original is still in the truck now with 286,000 miles on it.
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I installed a BPD EGR cooler about 4 years ago just as a preventative measure (along with an oil cooler) in my '06 F-250 6.0. About 6 months ago some coolant was found to be coming down the rear of the engine and onto the garage floor but only in the mornings after cooling down and even then not every morning.
A couple weeks ago I did a coolant flush and put the red ELC coolant in and now I can see better where the coolant is coming from. It appears to be coming out from the O-ring between the cooler and the intake manifold. I did check the torque on the stud and bolt and they are tight.
Is there a way the drop the cooler enough to install a new O-ring with out going through the whole process of removing the intake manifold and everything that is associated with that? The thought is daunting...
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I just replaced the oil/egr cooler, stand pipes and dummy plugs along with all suggested upgrades, just filled with oil hooked up batteries and while filing with coolant it started gushing out from under the intake in front. I think I see an o-ring pushed out.. I hope I can lift the intake without removing the turbo!!!
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I have a O6 F250. Egr delete and a new oil cooler 20k ago. I have been dealing with missing coolant for about 6 months. A little here or there but it has gotten really bad the last few weeks. My last attempt was to replace the degas cap. Stopped the missing coolant for a 30 mile trip. Just to clarify it had gotten to the point I was adding one gallon per 20 miles. Needless to say I was thrilled. Next morning I came out to find coolant under the truck. Plastic Y under degass, so I replaced it. 25 miles and none missing. Next morning fluid under the truck. Now it's the egr hose.
Replaced it with a gates hose and new clamps. Fill it up with coolant go inside and its leaking in the same location. Its a pure pleasure to undertake. So I assume these leaks weren't previously leaking because the degass cap wasn't pressurizing the system. That being said the leak is on the oil cooler side of the egr hose. The snap lock fitting that was on the original housing spins around. Should that locking mechanism be removed before the hose is secured and clamped? This is the only thing I can come up with as the culprit. I have searched the information on the site but can't find any mention of it needing to be removed. The clamps are the right width and everything is seated.
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I recently had my injectors changed at Ford and while I was driving it started dumping coolant. If the leak can be cause from the injector replacement or if they didn't put something back together right... 2005 f 350 6.0...
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I have a 06 f250 that has a coolant leak in the front of the engine. It's was leaking about a month ago replaced the water pump it stopped. Then about 2 weeks later it started back up again. It only happens when the engine is cold. But once it warms up it starts leaking again. I am confused as all get out on this.
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Coolant seen leaking under passenger door it was running down frame rail looked under hood and seen coolant around the air filter cover . Tank was low 2012 cab chassis 33,000 miles
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The drip pan under my 2005 X 6.0 was relatively full with coolant last week. The leak is intermittent, but persistent. After investigating, it appears to be coming from somewhere on the driver's side on the back of the engine. The coolant is running down the seam where the transmission mounts to the block, but I can't get my mirror back there to see exactly where it's coming from. It's not coming from the side of block and there's no evidence of coolant on top (in the valley).
I've only been doing "city" driving (no towing or highway trips) since before the leak began and the max ECT I've observed is around 205*, with 40-60* ambient temps. It's not overheating, but I have noticed the heater air is cool when I'm at a stoplight, suggesting the coolant level is low (I've refilled coolant once and heater worked fine afterwards).
I have not observed oil in the degas bottle, but have not yet checked the dipstick for coolant bubbles in the oil. Also, FWIW, I had to replace my degas bottle back in October after it cracked on the side. I do use ELC free, red coolant, have a coolant filter and flushed the system about 18 months ago.
Thoughts on source of coolant leak? Don't say head gasket....
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