Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust
Mar 1, 2015
Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.
2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.
Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.
After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.
Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.
I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.
As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.
Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.
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2005 6.0 & noticed on Friday there was white smoke coming from exhaust that started when I'd turn on truck then aster 1st light or stop sign it would be a cloud of white smoke. Once I start to drive it stopped & I didn't see it again that day. I noticed the same thing again on Saturday & Sunday but the smoke was thicker on these days but would stop like the day before.
I had a code come up a month ago which I believe was P404 but read something about EGR valve. So I replaced the EGR valve 3 weeks ago & light never came back.
Today I had a Dr's Appointment and had usual white smoke in morning but once I got to the Dr's appointment the truck sounded like the turbo got louder then usual and started to see cloud of white smoke again. While sitting in parking lot I check to see any codes but nothing came up but the cloud of smoke started.
When I left my appointment, the turbo sounded louder still and noticed white smoke every single time I stopped at a light or stop sign.. Then the coolant level was high with the engine giving me the warning of over heating coolant or something like that.
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Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.
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I noticed a rough idle after driving an hour with a 6000 lb trailer and stopped at an offramp. Had no performance issues to that point in an hour drive. Then I noticed a good amount of white smoke coming out of the exhaust. The idle felt just like when I had a contribution/balance code on #5 a year ago, and a new injector fixed that. Before long (10-20 minutes later) the idle got real loud, like a big knock/loud tick every revolution.
I had a bunch of stored codes, so I reset them and later found a P0281 - Cylinder 7 contribution/Balance and P0404 - EGR control circuit range/performance were the 2 that came back. I drove it 2 more hours to get home. It ran well under load, but coasting or stopped gave the loud knock, and stopped and idling was a rough, inconsistent idle. It even stalled on me 3 times when braking for a red light (auto trans). There was a lot of white smoke all the time, plus a little dark smoke on acceleration.
What would you recommend for troubleshooting steps? I could put a new injector in #7 and clean the EGR valve, but want to have a good idea that will fix it first. Is there a good chance I have a messed up piston in #7 now?
Codes I cleared:
P0148 Fuel delivery error
P0234 turbo overboost (i know i need to pull and clean the turbo anyway, unrelated to today's issue)
P0281 Cylinder 7 contribution/Balance
P0404 EGR control circuit range/performance
P0670 Glow plug (I had the module unplugged a while ago)
P0683 Glow plug (I had the module unplugged a while ago)
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2007 F550 with the 6.0. About 2 months ago I replaced the EGR cooler with a Bulletproof cooler. Truck ran well for a few weeks. Then I started getting the "turbo fart". I stopped using the truck until I had an issue with another truck. I was stuck so I sent the 07 out without cleaning the turbo. This morning a decent amount of white smoke started coming out of the exhaust. The smoke would sometimes get a bit gray. Going up hill it didn't have much power at all.
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Today I drove to dinner in my 2012 6.7 with no problems then on the way home my brother said he noticed my truck was white smoking quite a bit and he said there was a very strong exhaust smell coming from my truck ( he was in his car behind me) I ran a diagnostic test and what came up was code P0401 (I believe that's right). Need to figure out what is going on with my truck before I take it to the mechanics and get charged up. The truck still has DPFs in it just has a DPF back exhaust and has a AFE cold air intake running on a stock tune. However I do have the DPF deletes and EGR delete sitting in my garage just haven't gotten them on the truck yet.
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I just looked back and it has been since July 7th that my girl has been sitting in my shop. Well this past weekend I finally got her back together and started. It took a while to build pressure but she finally came to life..
While I am thrilled that she is running again i have low power before the boost kicks in and is idling rough with a blueish- white smoke coming out of the exhaust. Once i kick her a little she will get up and go but I've never had the smoke before.
I'm thinking maybe a bad injector???
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2006 overheats and starts blowing white smoke, smells like antifreeze, added 2 gals of water to make it 1 mile home. Smokes on the way @195 temp and when I shut it off it smokes out tailpipe for another 3 min. Smells like the head gaskets just went, what should I check? The eot and ect have been 10 deg or less.
This has 225,000 miles on it ran great before this, so would it be stupid too not get a redone set of heads while I'm doing the gaskets and studs?
I was thinking of getting heads from here, UCF Machine Shop - Precision machining, engine rebuilding and more. Cummins + Ford Rebuild Specialist. And a Sinister Diesel Complete Solution For Ford Powerstroke 2003-2007 6.0L. Are these the right places to deal with or should I look elsewhere?
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2001 SD F-250 SuperCrew 4WD, 7.3L (completely stock), 114K miles, automatic
We took Dad's SD for a 600-mile trip yesterday and today. The oil had 2000 miles on it, and we checked it before we left. The oil level was half-way down the hatch-mark, so we had added a little over a quart of oil to top it off, and I think that we may have added a little too much. Last night, when we got to the hotel and got out of the truck while it idled, a lot of white smoke that smelled like burning oil (like when you spill oil on an exhaust manifold) was fogging out of the exhaust.
It did this for a minute or two, then cleared up. All day today, on the way home (300 miles), about every time that I let off of the throttle either going down the interstate or stopping at a red light or stop sign, white smoke would pour out of the exhaust briefly, then stop when accelerating or in the throttle going down the road. What is causing this? Would too much oil (a little over a quart too full) make it smoke like this? The truck runs strong, starts and idles good, and no 'check engine' lights came on the dash.
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yesterday I went out started my truck and white smoke started coming out my exhaust so I turned it off waited a bit started it back up let it run for a bit smoke went away drove it about 60 miles. Later that night it did the same thing but I was 2 gallons short on coolant drove it another 60 miles ran fine. Next morning decided to take it to a shop put more coolant in it drove maybe 20 miles to shop got there turned it off everything was fine never over heated once. So this shop is now telling me my trucks hydro locked and I steamed the EGR valve. And there telling me it's gonna be $8000 to fix it .
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I was passed the other day by a newer (square mirrors) nice-looking Super Duty that was slightly spewing white exhaust smoke. As a life long truck driver, I know a few diesel smells (and I kinda like some ). But, this was so pungent that it was irritating my eyes inside my own cab.
It was so irritating and nasty smelling, that I had to slow down (to let him gain some ground) and open my windows to clear out my truck. So that I may be better informed, what could've caused this?
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I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?
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After a couple of setbacks, including forgetting to install 3 out of the 4 orings on the oil cooler, I got the IPR Gen2 delete installed. I have a couple of issues since getting it started. I have low boost, I know the up pipe for the turbo is seated well, really surprised about that. However, the exhaust pipe may have a slight leak, but not positive. Finally, the last on this issue, I have a ripped MAP hose that I'm going to replace.
Next issue is that I hear what almost sounds like a gas engine exhaust rumble from the front of the truck. What it could be? I had white smoke initially coming out of the exhaust, but it cleared up after getting everything up to temp and taking it for a ride down the road. On a side note, the leak that I had from my previous thread seems to be gone now.
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Last week I noticed I was having to refill coolant in my excursion more than I should. I hae a mechanic friend now trying to diagnose the problem. he said he doesnt think its the water pump and there's no white smoke. Are there common leaking places for the coolant on 6.0s he should be looking for?
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I noticed about 1 year ago I had diesel in my coolant but wasn't sure.. took it to a Ford Guy about 45 minute's away.. He seems to know his stuff but when he tested the coolant the results said less than 2% diesel.. But he did find an injector issue and swapped it out..
Forward to present.. there is diesel in my coolant now , since the level is rising to almost overflow and I believe this has been doing on for quite some time as I have that smell you get in the cab..
BTW - All injector cups have been done about 3 Years ago.. On another note , I get white smoke on start up especially if the truck has sat for a day or 2.. What can cause diesel in the coolant.. I did a complete coolant flush this summer and was super **** about getting all the old coolant and gunk out.. Ended up with only clear water coming out the degas
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My 2006 6.0 is blowing white smoke/steam and Im losing coolant (not out the top). Pulled the EGR valve and its wet down there. All signs lead to EGR cooler? I've been reading a lot on this forum and Ill do the oil cooler at the same time. I seems VERY important to flush the coolant system before I tear into this. I am afraid of hydro locking the motor or ruining the head gasket or stretching the head studs if I run the truck. How can I do this without further damaging the engine? I am doing this myself. I'll have 3 solid days to finish this job because I have to tow my trailer in 5 days.
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I have a 2006 F350. It started running rough and white smoke from the exhaust. I did an injector buzz test and found no codes. Cylinder contribution check showed cylinder one was not functioning. I replaced number one injector, cleaned injector cup installed new injector and copper washer. Engine runs the same. If it was a wiring harness issue should that have shown up in the buzz test?
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Ok I bought a 2006 Ford F350 with 6.0 after driving for about 3 weeks I noticed a little bit of coolant was disappearing out of reservoir. So yesterday I was driving with a load Reservoir overflows replace coolant with one gallon of coolant and finish trip with no issues. I started truck today and it will not stop smoking it is also not overheating after hearing about head gaskets. I'm hoping it might be EGR cooler white smoke smells like raw diesel fuel. What to do?
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I am a mechanic and tow operator running a late 99 f350 7.3 6 speed cab and chassis wrecker. This truck has had a hard life and has been neglected for quite some time, and now has become my baby/headache. Truck starts great, idles nice, and will run great for about 5 minutes until it starts billowing white smoke that smells like fuel and loses all power. If you continue to drive it it will die. Sounds like it's dropping cylinders and will barely idle. If you stop for 5 minutes or so and let it idle it will smooth back out and will run great again for another minute or two, then right back to stumbling.
Using torque app, hpop pressure looks good when it's running well. Peaks at 3k, IPR maintaining 30-40% max. As soon as it stumbles you can see the hpop drop to 5-600 and the IPR will climb to 65%. Let it idea bit and they go back to normal, and stay good until it stumbles again.
Ive changed the fuel pump, ICP,rebuilt FPR, change fuel filter, pulled and cleaned the fuel tank (metal tank, no delamination, looks perfect inside). Pickup screen looked good. Cleaned the IPR, cleaned the hpop reservoir, there was no screen inside. Checked voltage at fuel pump, 11.78 across the pump with it running. Pulled valve covers, no noticeable leaks around injectors. Injectors have less than 5k miles. Remans with 100% larger tips.
To me it seems like the lpop is not keeping up with the hpop under load, starving it until you idle and let it catch up. Could it still be bad injector orings? Bad lpop? Something I'm not thinking of?
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Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.
If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.
Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?
When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?
Couple more points:
- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.
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Lately I have noticed a lot of blueish smoke coming from my exhaust at idle mostly while warming in the morning though it would do it if the truck idled for a few minutes. I took it to the dealer because I have fords ESP but the tech couldn't get the truck to smoke and wasn't getting any codes so he sent it back with a clean bill of health. After getting it back I noticed it smoking again so I picked up the egr valve kit pulled the valve and cleaned it as best I could and replaced the seals, that was last night. This morning it was blowing more smoke than it has before and has continued all day whether cold or warm. I just changed the oil last week and it's still full so it isn't burning any. Head gaskets were done along with studs last month, egr is obviously intact, cat is gone. I'm really at a loss for this, It's an 07 f350 scsb 6.0...
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