Ford 6.0L Power Stroke Diesel :: Clicking / Chirping Noise - Engine Start Overheating


Jun 30, 2015

I have used this forum to look up everything I've needed to since I bought my 05 F250 FX4 6.0 brand new. I was pulling our brand new camper in 100* heat. I began to hear a clicking from the truck from the engine compartment that would be right by the turbo. My engine started overheating, but I had no smoke (black or white). The engine cooled down after I was done climbing the hills, but I had feathering from by the air cleaner and the clicking/chirping was still present.

I pulled over to let the truck cool and checked my coolant reservoir. While pulling over, I lost accelerator pedal responsiveness. The turbo was also engaging a lot. I pulled over. Put the truck in park, but left it idling. As I was looking around under the hood, the truck died. I have not been able to start it. (This all happened Saturday). The truck is 20 miles from home, and I've been out tinkering every day. Here is what I know:

1) I have 48 volts to the FICM.
2) I have tried to start it early in the morning and in the evening when temperatures were low.
3) When I crank, I do get oil pressure from the instrument cluster.
4) The oil level is at the correct markings on the dip stick.
5) Using my scanguage II, I have verified an IPR reading of 14.8. As I crank, it goes up to 84.7. My ICP reading is all over the place. It always gets to above 500, yet it with the key off - engine off, I get a reading higher than zero. With the key-on I go from 300 to 500 and to over 1000 with out the think even hinting at starting.
6) I have oil in the oil filter housing.
7) I have fuel in the upper fuel filter housing bowl.
8)The batteries and alternator have all passed load testing.
9)I tried to start the truck with the ICP disconnected, and didn't have any luck.
10) I have no codes set or pending.

I am at a loss. I don't want to start throwing $$ at various parts.

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I have not started my truck for some time (about 3 months) and the battery went dead. I recharged the battery and started her up. I then drove my truck about 5 miles and noticed that the water temp gauge was pegged to overheat...unbelievable! So of course I stopped the truck at the the nearest spot that had a water hose. The water was about 2-3 liters low as I could tell. This should not have caused the engine to overheat though. So what happened here. The engine ran ok back home but now I do not know what to do. Is it an electrical issue where the cooling system has a valve that is signaled electronically to open for the water to flow thru the system??

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This appears to be a water pump going bad, any other thoughts? Are there instructions for changing the water pump here on the forum?

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Every once in a while, often when the engine is hot (in fact I can't ever remember this happening when it's cold) the solenoid clicks like it would when the battery is dead. So far, it does this while it's actually engaging the starter, so I hear the solenoid clicking under the hood while I hear the whir of the starter under the floor board.

Never had this happen before. Not sure what part is trying to tell me it's on its way out? Heat soaked starters are harder to start, or less powerful, or something, right?

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Clicking Noise When Accelerating From A Stop?

I have a 2011 F250 6.7 Turbo Diesel I recently purchased. I am hearing a noise when accelerating from a stop. The only time I'm hearing it is when the window is down. The noise sounds like someone is tapping an aluminum pop can. It is easily reproducible as well. I decided to get under the truck and have my wife toggle the transmission from park to reverse. They noise does not occur unless one foot is placed on the brake and the accelerator is lightly pressed. (My wife had the opportunity to run me over and claim it as an accident but lucky me she decided not too). Below is a video. I had a hard time locating the noise. It sounds like it may be coming from the exhaust or drive shaft. The drive shaft does not spin when toggling from reverse to drive but the ticking noise can be simulated and heard when lightly pressing the gas while holding the brake. Something need lubed somewhere?

Clicking noise - YouTube ....

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Ford 6.0L Power Stroke Diesel :: Clicking Noise Coming From Front End When Applying Brakes At Slow Speeds

A while back I posted a thread trying to fix a clicking noise coming from the front end on my F-350 dually when applying the brakes at slow speeds (under 15 mph).

While returning from our camping trip last week the noise is back again. It does not occur after the truck sits overnight or for a few hours. But after driving for 30 minutes or longer the clicking will return when I apply the brakes at slow speeds. I tested the rotor temps with a heat gun and it seems to start when the rotor temps get above 120 degrees F. So I removed the brake pads & calipers, regreased the slide pins, cleaned up the pads and applied some lubricant on the back of the pads. I also bent the pad clips so they would fit snugger/tighter in the slots.

Whatever I did seemed to cure the clicking while driving around this weekend. I made sure I got the front brakes nice and warm - up to 180 degrees or so.

When I did this same procedure a few months ago the clicking went away - but eventually returned.

Should I get some better clips? Replace the sliding pins? Pads? The rotors & pads were replaced this winter & the shop said they and the labor are still under warranty. But if they use the same clips - I'm concerned I'll be back to square one in a month or so.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Engine Starts After Clicking Sound When Crank For Few Seconds

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When it does not start I can crank on the starter until the battery dies and it wont even think about starting. Turn the key off and back on, it will start.
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In the video I'm hauling a 14' dump trailer with very little weight in it. 2006 f350 lowres - YouTube....

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