Ford 6.0L Power Stroke Diesel :: Broke Down And Won't Start
Jul 15, 2017
So this happened yesterday. Heading north for the weekend truck lost power and when I pulled over it quit. I have an Edge CTS and all numbers were good. I talked to a mechanic I know and he said try some brake clean or something in the intake and see if it fires. So I did and it started briefly. I am thinking it is not getting fuel. When I turn the key to the on position I should be able to hear the HPFP but I do not. I believe it is making some faint clicking but not the normal sound. Is there anyway to test either fuel pump. What the problem might be..
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I was twisting off the DFCM housing when I heard a pop and alot of fuel leaking. It appears I sheared off the 32mm plastic nut. I know for a fact that I was turning it counter clockwise just like the manual stated. Now what do I do? I cant run my SD can I? The simplest solution is to get another housing and install it but im not sure ill be able to get the remnants of the original housing off with out the nut to twist it. I watched Epics video on changing the filter and his came off with little effort? My same story just different result.
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This past week my wife and I took a short trip and returned on a gravel road. I went to start my truck the next morning and there was a puddle of diesel fuel on the driveway. When I looked under it, I noticed that the tip of the fuel filter housing is gone and is leaking slowly from there. I called the dealer and they would not fix it on warranty, the truck has 20k on it. The service man said he would not turn this into ford. I've had the similar problems with this particular dealer. It's obvious that a protective cover is needed for this. I kept the part and am thinking of sending it to ford.
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I have a 2013 F250 6.7 w/ 96000. I ran over a log and tore the rear section of the exhaust. I was told to buy the OEM version or do the DPF/EGR Delete.
I don't have a lot of $$$$, so which way do I go. Whats the least expensive Delete.
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Couldn't make it 10,000 miles........without a failure.
My driver's side mirror finally broke. It will no longer power fold. It's been slowly dying over the last few weeks, getting slower and slower. Now it won't move on it's own and the electric motor hardly makes any noise/effort trying to move the mirror.
I would assume that should be replaced under warranty but who knows... We'll see what service says about it tomorrow.
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Had long start issues. Would turn over for 5 seconds - shut off- turn over for 5 seconds - shut off - third try on 4-5 seconds the low oil pressure would come up and HOP would fire injectors and start up.
Was not sure what was up, so look it to Ford. They did leak down test and found seal at the top of injector 4 was leaking. Replaced it and leak moved to other injector. Basically moving to the next weakest seal point. I told them to stop as i did not want to pay, parts, labour and shop time to replace all injectors, etc. They also said power across all injectors was good, but 3 & 7 were not contributing on cold start.
I drove it home and bought parts. New cups and seal for all 8 on fuel rail. New gasket kits for injectors. Plus 2 new injectors to replace 3 and 7.
Replaced injectors in 3 & 7 with the 2 remanufactured i bought. Replaced all cups and seals on fuel rails. So it has new injectors in 3, 4 & 7.
As for the other injectors i took the 5 of them right apart and cleaned them and re-assembled. Took about an hour per injector, took my time to get it right, just FYI. Went pretty good i thought. Seemed pretty straight forward actually.
Now no start - no high oil pressure at all. LOP comes up right away. Scanner shows no HOP no matter how long i crank it.
FICM power good, 47.5 - 48
shows FICM sync - YES
IPR sits at 14% and jumps to 84% on crank - starting, see photos below.
Scanner prior to crank
Scan during crank
Note zero IPC - PSI
Right now.... Got the valve cover off on passenger side. Cannot see oil squirting out the sides of any injectors, but line of sight is limited. Maybe need a small mirror to see in there. LOP comes up better than it has in years, but no HOP now. Before rebuild it seemed i had good HOP but low LOP.
I drove it home from Ford and into my garage, so i do not believe the HPOP crapped out sitting in the garage, so i am ruling that out as a fail, at this time.
Dummy plugs were replaced 5 years ago and o-rings looked decent.
Pulled the small plug screw at the top of the fuel rail. Cranked it until oil came out, bleeding air. then replaced the screw plug. Have not done that on drivers sideyet. Will try that tomorrow. However, think this is more than an air issue, as i have cranked it over plenty, unless i just have that much air.
Going to pull the valve cover on the Driver's side tomorrow. Then will have both covers off at same time to view all.
Noted that if i put compressed air into the screw hole on top of the fuel rail, i can hear air coming out from below the fuel rail. Nothing at the base or around injectors. Does not seem to be at the cups either.
Just wondering.... Buy applying air to those screw plug holes, is that the same as doing the air test at the sensor that pokes up through the valve cover.
With air pressure at these scew plugs on the fuel rail, should this be sealed and be air tight and hear no air leakage. Because it was not air tight on the drivers side before i closed that side up. I am curious about this.
I am assuming i still have a HOP leak. I do not think i have a failed HPOP. How to better chase a HOP leak?
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Moving my worldly goods from California to Oklahoma in a rented 26' box truck with my wife following in our '02 F350 loaded to the gills with my lathe, mill, air compressor, weld and assorted machinery. Just west of Deming NM it started to blow lots of white smoke and down on power. Some rattling noises from the engine when throttled up & won't reach 3000RPM.
Had it towed to an impound yard for storage. Plan on sending a flat bed to pick it up when we get to Tulsa.
Any experience with a tilt back trailer capable of loading & transporting this truck that weighs around 17,000 pounds? My plan is to continue on to Tulsa & make arrangements from there.
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My ESOF crapped the bed as the truck was stuck in 4 Low. I took the transfer case motor switch off to access the gear underneath it.
I'm able to get vise-grips on it but it only turns clockwise. It keeps turning to a point it won't turn anymore and, if I let go, it will switch back to its original position.
I can do without 4WD until I get ESOF fixed, but is there a trick to manually changing it to 2WD?
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I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.
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Have a 2004 f250 that is having issues. Once the truck is started the idle goes from normal to loud almost sounds like its going to stall. A few weeks back the same happened when i was on a red light. It choked almost to where it was going to die. I accelerated when light turned green and would not move at all. I had to literally use full throttle to get out the road at about 5 mph. I pulled in to a gas station and fueled up as i had a quarter of diesel left and it stopped the rough idle and power starvation once i started the truck up again. It sees like this time its getting more persistent... FML AND THESE 6.0 problems
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I was driving and my truck started have lack of power, could barely get going on hills, tons of blue smoke (smelled like diesel) real rough idle. I unplugged injectors and found #5 made no difference. I replaced it today and I can't get it to start. It'll get to 2000+ psi 48v ficm, low pressure oil registers, ficm says its in sync. It will crank and blow a lot of black like its half firing or something. It has even crank to, until it tries to fire. From what I've been reading could it be the ficm? That one circuit is fried?
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Don't know where to start so I'll ramble!
2005 f350 with the 6.0. Crew Cab, 8' box, 4x4 with DRW. I use it only take the boat to the launch 5 minutes away once in a while and to pull car trailers every other week. Majority of driving is on the highway and average trip is about 300 miles. Low power and now no start.
No codes. I do have a scan Gauge and can provide data.
Was running this week, but has had a lack of power for some time. I had put 2 new injectors in last summer. Also updated dummy and stand pipes. Blue spring. Also new IPR at the time.
Ficm board was replaced in March.
New injector harness last year. New Glow plug harness last year.
Coolant level is fine and none being lost.
CAC hoses appear fine, no cracks.
No boost. But newer MAP sensor, hose not cracked or plugged and nipple on intake is clear. Put the MAP sensor last year and it didn't make a difference.
Turbo was rebuilt 2 years ago.
IPR has to hit close to 80 before boost hits 12-15. But it takes a while to get there.
Now won't start.
Yesterday am it was about 30 farenheit and no start. Last year would start no problem.
Batteries are fine. tested.
Engine fires within 3 seconds, but doesn't want to run.
ICP is above 500. climbs as I turn over.
Fires only in first few seconds and then nothing while I keep cranking it. it is cranking fast enough though.
Now...I see IPR will hit 84.7% and then 14.8%. Not good!
When running it sits in between.
FICm voltage is 48.5 key one and 47.5 when cranking.
Wondering if possibly IPR screen is plugged? Or would CKS or CPS cause issues? I recall reading about pulling one of them and cleaning rust off of it? Also...should mention, no EGR reading on scan gauge..never was either. I had checked and cleaned egr valve before. it was clean when I pulled it and not sticking.
Intake had been cleaned 2years ago. Also, on occasion, while pulling up hill, I would get power! Black smoke and it would race up a hill like it's supposed. Then it would go back to no power.
Also...if I pull the MAP hose from the intake nipple, should I feel suction from the intake? There doesn't appear to be any air coming or going from the nipple.
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I have 2005 f350 with 365000 km on it I have it for one year and don't have a problem till last week. I was pulling van on dolly uphill and sadden lost pover, so I stopped and check oil leaks ,transmission .... But everything looks ok in couple minutes start engine and go home (10 km). Change fuel filters trans filter, looked good for 50km and star losing power again and doesn't want start. So I skan and its show me next numbers.
Key on engine off
Ipr-15%
Icp-0psi
Icp-.26v
Ficm main power-47.8
Ficm logistics power-14.5
Ficm sync is good
Engine crank
Ipr-85%
Ficm main power-48.0
Ficm logistics-12.5
Icp- 625psi
Icp-.77v-1v
So what I have to do?
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Long story behind it but finally got my scanner working right and checked the suggested systems for p2290.
IPR was 77+ on start up dropped to around 31 at idle
FMP is in the 46.5 to 47.5 range
SYC was at 1 and occasionally at 1.5
ICP was at 550-650 during startup and quickly ramped up to 1150 then settled into around 850 at idle.
The only thing that I'm not sure of is the IPR being 31 at idle, is that what it should be. The others I think are within normal operating parameters.
The truck starts but has no power. Can barely go up a slight hill on my street. Seems like it's going to be fine but as soon as I apply a little gas it just falls off.
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This is a new truck to me 03 Excursion, the owner has done a lot, gave me receipts for a lot of work and cosmetically it just seems taken care of. About a year ago hpop, ficm, oem egr and 3 injectors. He wasn't happy with that mechanic and still having problems so went to a different (supposedly better) shop. This time turbo cleaned, all 8 injectors and passenger head was redone and put back on with oem bolts. Apparently it was found that a nut was dropped down valve cover by the first shop! Somewhere along the way the ICP and GP module has been replaced.
I've only driven it a couple times and seems great until last night. It was loosing power and in about 10 seconds died and wouldn't start back up. Pops but doesn't stay running. WIF dash light on and no CEL codes. Not sure where to start/what to do. I've paid for most of it and was planning to pay the rest and transfer title but I'm not comfortable doing that till I'm confident it's good to go.
I drained the separator and seemed to gush out like it should and don't think I saw water. I'm planning to take the sensor off the filter there, inspect and clean it but I don't imagine that's the problem. I do see oil coming on the back of the engine and front of tranny on the drivers side... maybe ICP is all oily and failed? I don't know much about these, just been trying to read. What should I do as some first steps? Do I need some sort of scanner? It seems like it's starving for fuel. It was about 1/4 of fuel when I bought it and filled it up the night I took it home and have put about 80 miles on it since. Is it possible it's got bad fuel or water?
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I removed all 8 injectors because my truck felt like it had a dead cylinder one morning after I did oil change and filter and fuel filters. Truck ran great the day of the fluid change. The next morning however truck was hard to start no power at all nothing. Felt like a dead cylinder so removed all 8 injectors and ohm them all ohm at 0.4 to 0.5 except number 4 injector it ohm at 0.4 and 0.7 that's not in spec right or am I wrong? Do I need a new solenoid? Keep in mind tho number 5 and 8 injectors had contribution codes but they ohm good. So I'm going to tear the injectors apart and see what's what. But my question is do I need to replace number 4 injector solenoid?
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Ihave a 2008 E 350 6.0 , while driving i hit a small pothole no big deal the van stops running and coasts to the side of the road. get her towed. The dash lights show the PATS is engaged so it is no start no crank.
The 30 amp fuse PCM power relay is blown. when i replace it it blows as soon as i turn the key. im checking for wire chafing but so far have found none.
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So loss power on take off and then stopped at store quick shut it down. Came out of store ten minutes later no start just turns over and over. I replaced IPR last year the one on passenger side near frame if that's correct and perhaps this is the ICP near back of engine?
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I just bought a new to me, 2005 ford f-350 6.0L turbo diesel with 220,000 miles. It has an EGR delete, and aftermarket intake and exhaust. I am having power loss issues, and cold start issues, and judging from these symptoms, I figured it was the FICM. I thought it had to be the FICM. As per the tech folder on this site, I tested the FICM. I first learned that I have one of the Bullet proof FICM's, and when I tested it (3 times) it read between 57.5 and 58V. I conducted this test three times both with just turning the key, and with the truck running. I then took the truck into Ford, and they gave me a list of all of the codes the truck threw:
P0611
p0113
p0405
p0671
p0673
p0675
p0677
p0341
I researched all of these codes, and it seems to point to the FICM, but Ford stated they pulled a reading of 54.5v. The tech then told me that the upgraded bullet proof FICM probably ruined my injectors, because my injectors we not upgraded. Is this True?
Even though my FICM is above the low limit for voltage, can it still be going out? I am taking the truck in to have the batteries load tested, so I will know if they are contributing to my FICM failing.
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2003 crank no start, 196k bone stock truck egr still in truck and stock head bolts. Replaced the icp sensor and ipr sensor, both from ford. What happened is I got fuel then about 15 minutes afterwards my truck acted like it was going up a hill and was just losing power and shut itself off. ficm tested 48.5 volts all 8 injectors tested good and there is oil pressure. Had an egr fault code but I'm at a loss.....
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I have a 2004 f350 with a 03 bullet proofed motor. The truck did not have any power and the turbo wouldn't support until I put a new vgt solenoid in and it ran great for about 3 miles... Stalled doing 65 kinda lacked power while accelerating but got up to speed quick. I pulled over and no start. It is running error code kam on pcm from disconnecting batteries but could this cause the stall and no start? Or should I be looking into icp sensor?
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