Ford 6.0L Power Stroke Diesel :: Auto Transmission Won't Engaging - Torque Converter Broken?
Dec 19, 2016
Before taking to Ford or random trans shop just yet, looking for diagnosis recommendations (or an item or two to replace DIY). Torque converter bolts are broken or TC itself? Solenoid (but would expect a code)?
Issue: Doing 45MPH at the tail end of the 6hr drive, then engine simply revved and coasted to stop. No lurch, pop, noise felt like a manual transmission popped out of gear and into neutral. When the shift to R/D/L/4x4 hi/lo, can feel transmission engage. Engine revs and 'slips' are the best way to describe (no abnormal noise otherwise)I can feel it applying a very slight load (doesn't move, but can feel it try). No warnings/issues leading up to this in the 6yrs and 100k miles I have owned (has 174k miles now). No leaks/visible issues underneath.
Fluid is not burnt, the level is ok. Replaced (no flush) Mercon SP fluid at 125k when bulletproofing. No codes, including hard codes. Trans temp was 165 before/after, which is normal. All engine temps/values on Scanguage normal. SCT tune since bulletproof (though don't abuses it), set back to stock. Also disconnected pos/neg and touched both sets of cables together for several mins.
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With my first tow under my belt from this weekend in my new-to-me truck, I quickly learned that my TC shutters in 5th if I hold fuel down enough to bog the truck before it wants to down shift. The shutters are pretty violent as compared to others I've experienced in Explorers and F150s. When do you know it is time to change it out? Or, is there something else I can or should do before changing it?
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Anything besides a worn out Torque Converter clutch that might cause the incredible amount of shaking when the transmission tries to lock the TC?
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I've done the testing of hitting the brakes when the TC is locked and when it's off the shudder disappears. My question is I recently had a trans flush and both internal and external filters replaced. There was a hint of noise before then but it seems it's getting progressively worse. Could it be that they used the incorrect trans fluid? Reading through it seems as if I should follow the steps of dropping the pan and looking for signs and symptoms and then replace with the correct mercon fluid (if that's not already what's there). Then maybe some additives like shudder fix? I just want to make sure I take the correct steps to solve the problem as to not break the bank getting a new TC put in and missed something cheap and easy. Also reading it could be motor related maybe a misfire so just looking for pinpoint the problem.
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Ok so here is my problem now. I'm sure its in the tramny but not sure what else. My shift from 3-5 has always been a little hard. Yesterday on my way to work I noticed shifts 1 thru 3 were hitting hard. Once I got up to 65 mph it was okay. Then pulling into work when I shifted to reverse it didn't go into gear right away and then it would hit into gear. Later that evening on my way home from work it was shifting the same but seemed worse. Then my tow/haul light started flashing and it seemed like the torque convertor wouldn't lock in. It would just stay in 5th gear and the more throttle I gave it the rpms would go up but I would only get a little response from it. Then a few miles down the road it just completely shut off on me. It will not even try to turn over. I could also hear a noise coming from underneath the truck. Something ive never heard before. I really need to figure this out
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So, I was on my way back home driving through the middle of nowhere Utah late at night, when I had an injector tip crack. I was able to identify which one and unplug it so I could get to Grand Junction, CO (about 350 miles away) where I have family. After a power nap I started calling parts stores and found an injector from Advanced Auto Parts (I couldn't find a motorcraft reman, but I was restricted for time). Installed it and all seemed good so I hit the road again. However, nothing changed. It still had the bad miss (rough idle, jerking/bucking when the torque converter locks up) just like when I had the injector unplugged.
The truck is an early 2004 6.0. It's the number 4 injector. I finally got home and hooked up my AE scanner to discover a #4 injector circuit low P0270 code and circuit contribution/balance fault P0272. It's definitely missing because disabling it has no effect. This could be a loose connector at the injector or FICM, because I can't afford another injector right now.
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Searched with no results. What is the correct bolt torque for transmission pan bolts on a 2012 F350 6.7L?
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So my transmission drove perfectly fine I just wanted to put an upgraded torque converter in especially after driving a customers' truck with a low stall converter. I know their not like for racing or anything but it's a work Truck with some mods to the motor nothing crazy. So I went ahead and bought a low stall triple disk converter and I drove around the block fine and went to go on the freeway and got into fourth but lost it as I hit 75 (was not flooring by any means and had it in the stock tune) now it will not go past second gear. Once it did this the o/d off light started to flash and I decided to do a stall test.went to 1800 in a Second. Suppose to stall around 1200-1300.
2000 f250 7.3 powerstroke dp chip stage 1 camshaft and 180/100 injectors coming at some point but stock for now
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1999 7.3/4r100 4wd with the rattling torque converter.
I bought this truck 10-11 years ago to use as a tow rig for my landscaping company. It has been a great problem free truck, I have done brakes a few times, a water pump, ball joints but no issues with motor/drivetrain.
I don't know the history of the trans before I purchased. Ford didn't have history of it being replaced and even now it still has all the labeling on the case. I would have thought it would have been washed off in a rebuild. Again I don't know. When I bought the truck it shifted nice and crisp, having owned trucks before it made me think it had been rebuilt but this was my first and only 4r100. Other trucks are ZF6 manuals.
Anyway 10 years and 100,000 miles later it still shifts very crisp and fluid, has been changed a couple times, is nice and cherry red. I added a 6.0 cooler, temp gauge and filter. Never see the temp rise and haven't seen much in the filter.
About 25,000 miles ago the TC started to rattle, a known 99 problem. I figured surely the trans would go and I would do a rebuilt from Ford. It keeps going though so being a work truck I have kept running it.
A couple weeks ago the starter just spun and wouldn't engage. I pulled the inspection cover and noticed some missing teeth on flex plate. Got it to start my turning crank bolt a bit to good teeth and the starter caught. Now we are carrying a breaker bar and socket. It has happened a few more times so I need to replace flex plate.
Question is, since I need to pull trans to replace flexplate, should I replace TC (I would like to get rid of the noise)? Some people have said I will be replacing trans in a couple months if I mess with it. They say just spend $3000 on a rebuilt now with a converter. Not trying to be cheap but hate to just dump this trans that is still working great and has served me well.
I have replaced many transmission and done clutches in many trucks so I am familiar with the steps of removal and installation, just stuck on what I should do.
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Replaced Troque Converter, Truck runs engine runs fine transmission won't shift out of 1st gear.
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When taking off the 1-2 shift and the 2-3 shift the truck will go into a neutral state for 2-5 seconds. when this occurs, the rpms will rev since your foot is on the accelerator. Once you let off the accelerator the rpms come down and the gear will catch. I have had the truck in the shop a few times without any luck. part of the problem is no codes are thrown so the dealer has no clue what to look for. This is extremely dangerous when in my case i pull out on a 6 lane hwy with 55mph speed limit. Ford more or less said to pound salt until a code is thrown or until something else happens. this nearly caused a nasty wreck 2 weeks ago.
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So here I am driving away for the fuel station and then the tranny tries to shift and I hear and feel a loud clunk followed by no power. I have had no previous issues with the tranny but I believe it has not had any previous work done. The truck is an 02 7.3L with 200500 miles. I am guessing the torque converter is the culprit it still had very little forward motion when I tried to move the truck didn't matter what gear I was in. I intend to have the tranny beefed up but don't intend to go crazy. I do tow an 11,000 lbs TT on a fairly regular basis and have a PHP 6 position switch which can be set for as much as 120 hp from stock but don't do any hot rodding. I am mostly just looking to beef it up and provide as much strength towing.
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My 94 e4od does a few things. It doesn't seem to engage positively all the time. It doesn't grab well in manual 1st, but does in D. I had the FIPL reset at the dealership and he said he never saw a FIPL needing to be set so far one way. Also it has overheated a few times. Either the TC doesn't lock up correctly or its just not all the way in gear (if thats possible) I changed the fluid but it did it again recently.
Also the speedometer is jumping around like a nut case, the abs light is on...sometimes, when I have the headlights on and put my right turn signal on it feels like the TC locks up. Oh, yeah the lights are all jacked up in the back. The left turn signal light also has a small amount of voltage when I put the headlamps on (my test light lights up dimly) I thought it might be the multi function switch so I removed that and cleaned the connections. Nothing changed but I dont think that was it. I have troubleshoot this all day and I don't have too much of a clue to whats going on.
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I have a f150 2002 with a 5.4 and 4r100 (yes im sure), and a week ago my torque converter started getting stock (locked) when i came to a stop making the engine stall (it took a couple of minutes before my engine got warmed up). I checked the codes and got 0740 and 0743 which relate to the tcc solenoid malfunctioning. To make sure the tc wasn't physically stuck y cut the purple wire that signals the solenoid to lock the converter, the truck ran fine and as expected the tcc never locked.
So I thought I narrowed it down to the solenoid pack, which I bought (300 bucks ouch) and changed it yesterday. Today again the same thing started happening and the truck is throwing me the same codes, so I am a bit frustrated. I don't wanna go ahead and buy a torque converter without knowing the real cause, what could it be? I didn't see any melted wires down there but could my long tubes be shorting that wire out randomly in an unseen place? or could my tc be bad?
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I was driving my 7.3 down the road and it started acting like the trans was slipping, it revved up and tried kicking down a couple times and when I slowed down and went to speed back up it just had no power coming through the trans to the wheels it just revved. I put it in neutral and it idled up for about 5 seconds. I put it in park n shut it down. I fired it back up after looking everything over and it moved about half mile down the road and no power to the wheels again. The trans is full of fluid, is there a sensor that could of went bad or just the torque converter or the entire thing shot? Only owned my truck 6 months has a trans and motor swap already from previous owner. 180k on current motor n Trans. 382k on my truck. t6 4" turbo back banks exhaust only mods I know of.
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My 1996 F150 has developed a strange vibration and nothing i have done seems to work. once it has shifted into drive it will shutter or vibrate under a light load. if i let off throttle or give it more throttle it stops. Seems to be most noticeable from 30-55 mph. I am thinking it is torque converter locking and unlocking but not sure. if it is torque converter does the converter lock and unlock electrically? if so where is the sensor on the bellhousing? I have looked around and cannot find anything as i was going to unplug it to see that was indeed the problem. its a 4rw70 tranny.
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I recently bought a 2001 x w 145,000 miles. The transmission was making a whining noise when i bought it but it still shifted smooth and ran great. The truck has been serviced by the local Ford dealer its entire life with dozens of routine maintenance performed. With 145,000 miles should I wait for the converter to go out and just install a new transmission. It only gets drove on the weekends to go to the lake.
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When I'm at 60 mph and go full throttle, it doesn't seem to down shift enough and the torque seems low. But when I go 1/2-3/4 throttle, I get the power I'm looking for. I'll test it later today and see what gear it shifts to with both.
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I have a 2007 Sonata, performs flawlessly, my wife's 2011 Elantra, not so much. We've had issues with her car from the get-go. The Elantra has 32k miles on it. About 15k miles ago the dealership reprogrammed the transmission. Problem seemed to be fixed, to a degree. Hiccup here and there.
Last night when my wife came home from work she said it was shifting hard. I just shrugged it off. We came in to town, about 5 miles down a busy highway. 55mph, no problems.
Car sat for a couple hours. We got in the car to come home, buttery smooth first few shifts to 35 mph. Car had probably been running about 5 minutes. Pulled out onto highway, shifts 1-2 fine, 2-3 holds about 2500 rpms, won't shift, won't shift, BAM! repeat 3-4, and I believe 4-5. I was so shaken up I didn't count. I pulled off and took the back road and it continued to do it for about 3 miles. It almost feels like the torque converter is locking up. Someone mentioned a transmission temperature sensor, but that is only in Sonata's, no one has seen it in an Elantra.
By the time we got home, the car was shifting normal. This morning I get in it because now my wife won't drive it, and it works fine. Works fine all day.
Go into dealership, they say everything is fine, they called Hyundai, they say nothing wrong, come back when you have a problem.
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I have a 2001 Montana with 140,000 miles on it. I bought it used five years ago. The transmission is going out. The shop did a scan and found the torque converter clutch is sticking on. What this is? Should I make the repairs or ditch the van?
Good points: four new tires in December 2013; body is great; and minor maintenance repairs.
Bad points: the air conditioning is broken and the heat is forever terrible.
The van is currently at my regular shop and they do not do transmissions so I do not have an estimate or more information about the problem.
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I bought a 2001 Beetle with a 1.9 TDI Diesel engine, automatic transmission 200K miles. When sitting at a stoplight or even when just starting out in the morning the transmission won't engage. I have to bring the engine up to about 1600 RPM's then with a clunk it goes. After that it shifts fine. It even down shifts nicely when going up a hill. Now, if I am on the freeway with it and want to pass another car, it will unlock again and slip if I get on it to hard. It then will lock back in and go. Checked the transmission fluid and its full. (I still can't believe that can't put a stupid dip stick in new cars) I am trying to do all the possible cheap fixes first in hopes that it could be something easier then replacing the transmission.
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