Ford 6.0L Power Stroke Diesel :: 2006 - Should Reuse The Old Metal Gasket?


Mar 11, 2015

Are you supposed to reuse the old metal gasket or leave it out?

2006 F350 4X4

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Ford 6.0L Power Stroke Diesel :: A/C Leak Found - Rubbing Metal To Metal Caused The Pinhole

Getting the RV ready to go for the summer, and no a/c. I started to add freon, and found the leak right away.

It's on the 3/4" pipe that goes right over the upper radiator hose; obviously rubbing metal to metal caused the pinhole. Now I know where that mystery green snot came from all over my radiator hose coming back from Yellowstone last fall.

First thought was to replace the entire pipe. There's an easy threaded connector on the upper end, but way down on the compressor is a strange fitting that looks like a triangle stuck against a cube. I can't see how I'd get a wrench in there very easy anyway. What is that fitting?

I bought a Dorman 3/4" repair kit, but until it arrives in the mail I don't know if I've got enough straight pipe to work with. Do I need to add oil as well as freon once I charge the system again?

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Ford 6.7L Power Stroke Diesel :: Truck Makes A Metal On Metal Screech When Downshifting From 5th To 4th And 4th To 3rd Occasionally

I've had transmission issues with my truck that the dealers can't seem to duplicate. The truck makes a metal on metal screech when downshifting from 5th to 4th and 4th to 3rd on occasion. The two dealers claim they cannot duplicate the issue and there's no CEL so there's nothing they can do. The shifting is also super slow between gears and regularly hangs in 4th until I let off the pedal for a good two or three seconds. All gear changes are slow.

Now the truck is exhibiting a new issue. When coming to a stop, a second after stopping the truck faintly jerks forward. Almost like the torque converter is not fully unlocked.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Head Gasket Replacement

I'm going to be doing head gaskets on my 2006 F350 6.0. I know I need the head bolt tool and head lifting fixture. I have the tool to release the injector wiring plug from the head. Are there any other specialty tools I need? I saw in Hot Rod magazine a few months ago there was a new head gasket for the 6.0. Unfortunately I don't have the magazine anymore. I can't remember the brand of gasket. I know everyone in the past has said use OEM Ford head gaskets. Lastly, can I do the head gasket job and put studs in without pulling the cab or HVAC box?

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Ford 6.7L Power Stroke Diesel :: Metal Particles In Antifreeze

I have a 2011 Ford F-350 with 6.7L I have had cooling issues when pulling a trailer up a grade it heats up where it hadn't in the past. I had it in the shop 4 times before it went out of warranty and they changed the oil cooler and thermostat. The last time it was in the shop was November which it was to cold out to duplicate problem. It's heating up on just about every grade and now it's out of warranty when it should have been fixed last year.

I'm guessing it's the water pump because when I changed the antifreeze there was metal shavings in it. I told my dealer about it and they said it was probably from manufacturing. I haven't called dealer yet because I think it should be covered under warranty since the problem was never fixed after being in the shop last year!

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Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford 6.7L Power Stroke Diesel :: Fuel Filter Metal Debris

While I was changing the oil yesterday, I also changed the fuel filters. The primary filter had some debris that was confirmed by a magnet to be metal. I have seen a little bit of this all three times I have changed the filters. The filter itself is very clean, but there remains a small amount of metal slightly more coarse than filings.

I don't really have any concerns that it could be coming from the HPFP because that is after the secondary filter and would not be returned to the tank. Also anything from the HPFP would have fouled several injectors by now. I don't even think there is any iron in the pump.

I guess it could be useful to put a magnet in the water separator reservoir, but I don't even know what good that would do since the debris is large enough that it is being caught by the filter and of course the secondary filter is even less microns. It would just be nice to know where in the world this stuff comes from.

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Ford 6.0L Power Stroke Diesel :: Metal CAC Tube Part Number?

I found 2 Ford OEM part numbers for what seems to be the same identical metal CAC Tube for the drivers side.

6C3Z-6C640-AA
and
6C3Z-6C646-BA

I wanted to place an order today for my '06 but want to make sure it's the right one. What is going on here? (maybe one is for a '03-04) I Don't know...

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Ford 6.7L Power Stroke Diesel :: Metal Shavings In Fuel Filter?

Changed my filters and this was in the bottom of the filter housing. I looked on the pleats and down in the center didn't find anything. Went to two Ford diesel techs one said is was the hpfp and should do the the whole fuel system. The other said if the hpfp was coming apart the shaving would not be in the bottom of bowl and to check the filter again in 5k miles. No check engine light, drives great, no other problems.

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Ford 6.0L Power Stroke Diesel :: Head Gasket Replacement?

So, I blew my head gasket and have been looking for what to replace it with. From what I've seen, just an OEM gasket would be best.? I'm also putting ARP studs in it, unless there's another brand I should put in it.

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Ford 6.0L Power Stroke Diesel :: Possible Blown Head Gasket?

Truck is a 2006 F-350 6.0, ARP studs, Ford Head Gaskets, Bullet Proof Diesel Oil Cooler Kit and EGR with an SCT tuner on tow mode.

Towing approx 15,000 pounds noticed truck started to lose power and misfire. Pulled over and noticed engine oil all over the driver side on engine, looks like it sprayed to top of engine as well. Oil on valve cover, FICM, exhaust manifold. I looked under the truck and saw that oil is all over bottom of the truck, differential covered in oil as well. Looks like blue smoke coming from tailpipe and smells of oil burning. Cannot tell where oil originated from.
I removed the EGR Valve, to see if there was moisture on the valve and when I looked into the intake manifold there is engine oil pooled in the bottom of the intake manifold and on the EGR Valve.

This is not dirty water from soot, it is oil. Truck is misfiring, with no codes being thrown. I noticed a small amount of white residue around the radiator cap however I had just filled up the reservoir, week prior. I unfortunately do not have gauges in the truck and rely on the factory gauges; coolant temps did not rise or move at all when this happened. I am not sure if I blew a head gasket, and really confused on how engine oil got into the intake manifold. I ran the engine with the air filter removed and can see blue smoke coming out of the CCV and oil in residue in front of the turbo inlet.

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Ford 6.7L Power Stroke Diesel :: Leaking From Oil Pan Gasket When Used Synthetic

Having issue with synthetic oil (Rotella T6) causing leaks in the 6.7? I'm getting ready for my first oil change and I don't want to have an issue like I did with my 7.3 leaking from the oil pan gasket when I used synthetic.

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Ford 6.7L Power Stroke Diesel :: 2016 F350 - Metal Shavings Clogged One Of The Injectors

I have a 2016 F350 disel with 2500 miles. It's at the dealer now they are telling me some metal shavings clogged one of the injectors. What should I be looking for?

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Ford 6.7L Power Stroke Diesel :: 2011 F450 - Changing Plastic To Metal Drain Pan?

I have a 2011 f450 that I just bought and it has the plastic oil pan. I see that the newer 6.7 have the metal lower oil pan. Is there a good reason to change over to the metal pan? Is the 1/4 turn drain plug the problem?

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Ford 6.0L Power Stroke Diesel :: How To Straighten Pushrod Guide In Head Gasket

I just did head studs, gaskets, egr delete, oil cooler, hpop, up pipes, exhaust, and turbo rebuild on my 03' 6.0. I started the truck and it ran kind of rough but I figured it was air in the oil. Then I heard a choppy sound from the tailpipe and my first thought was bent pushrod. I let the truck run for a couple of minutes while I looked and listened to the engine and it seemed alright but I shut it down to pull valve covers. I had a code for cylinder 5 contrabalance so I started there.

The pushrod was definitely bent so I ordered one and threw it in. The truck runs amazing now compared to anytime I have ever heard it run, and all rockers move as it looks like they should but I still do have popping through the intake. I took cylinder 5 pushrod back out and I think the gasket bent from when the pushrod bent the first time. Even though the rocker is moving I think the bent gasket is pushing the pushrod on the side of the lifter maybe? The guide in the gasket is folded over and I don't know how the hell to bend it back besides a screwdriver.

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Ford 6.0L Power Stroke Diesel :: Coolant Leaks And Head Gasket Failure

Early 04 but 06 motor, Coolant filter, BPD EGR cooler, Head studs. I did use the search tool, overloaded with EGR cooler leaks and head gasket failure in the results.

Noticed ECT Spiking 217 (EOT 187)as went to post office,10 min run time from a cold start. Checked Degas a bit low, did my business and went home. Got home ECT 223 EOT(221) zero coolant in Degas and notice this mess. as well as puddling up under radiator.

I left the truck running and added some water to the degas hoping I could spot the leak, no love.

On our trucks do we have a weep hole for the water pump? I didn't notice any water or stains around it or the pulley. Nothing around the hoses either... yet.

Once it cools I am going to pull the fan shroud and look for a possible hole in radiator. Are there any other suspect areas?

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Ford 6.0L Power Stroke Diesel :: 2003 - Gasket For Fuel Water Separator?

What is the part number for the gasket that goes on the water separator on a 2003 6.0 diesel.

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Ford 6.0L Power Stroke Diesel :: Loosing Coolant - Head Gasket Leaking?

I LOVE my Super Duty and with only 15k on it (have a company truck) plan on keeping it for a long time. I've had an EGR Delete and new Oil Cooler along with some misc things done to the engine and turbo, about 6g's worth. Now my mechanic at NCB is telling me that the reason I'm loosing coolant is that my head gaskets are leaking. I'm looking at another 5-7 grand which is a no go for me. I'm thinking of doing the work myself, especially since I've seen where i don't have to remove the body to do it.

Okay, here is the question, I've been having a hard time finding a comprehensive list of the parts I should be getting to do the job. Looking for a list or link on what I need to do it correctly and anything I might want to do while my engine is apart so I don't have to do this again?

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Ford 7.3L Power Stroke (1999-2003) :: Metal-on-metal Wear Between Impeller And Water Pump Housing

I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?

I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!

I'm a little worried that the new pump will scrape the scars left from the old pump.

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Ford 6.0L Power Stroke Diesel :: Intake Elbow Gasket / O-Ring Part Number

I need to remove my EGR valve to clean the unit of carbon. While there I will be removing the intake elbow to check if I have the throttle plate installed on my engine. What the part number is for the gasket / o-ring that seals the elbow to the intake manifold??

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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