Ford 6.0L Power Stroke Diesel :: 2006 F250 - Engine Dies With No Warning


Aug 1, 2017

I am looking for answers on a 2006 F250 with a 6.0, at a little over 200,000 miles. Currently I have taken it to two separate dealerships in the area with absolutely no results. The truck drives fine, starts fine, and for the most part, runs great. Except when it dies. It dies with no warning, at anytime. Warm, hot, cold, on the interstate, back road, driveway, where ever. It doesn't stutter, miss or signal, just quits running. Both dealerships have kept it for weeks, and driven it daily, and of course, then it never skips a beat. No codes have showed up that would cause the stall, and they are baffled.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Rough Idle And Dies / No Power

My truck died on the way home the other night. After pulling over it started right up but died three more times on the way home. Changed fuel filters, cps sensor which wasn't bad when tested, checked fuel pressure (60 psi), cleaned egr valve, fcim has 48 volts, batteries have 12 volts. Tried unplugging egr valve and icp sensor. Truck will start with icp unplugged . Ipr, stand pipes and dummy plugs were replaced last year when I purchased truck. Truck will run in park fine no issues idled normal, builds rpms and boost. Put it in drive when it gets warm rough idle and dies but starts right back up evertime. When truck doesn't die it has no power.

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Ford 6.0L Power Stroke Diesel :: F250 Sputtered And Dies And Will Not Crank Again

Truck sputtered and dies and will not crank again. Changed fuel filters and primed them still won't start. Tried the yellow with blue line wire to battery still will not crank. Checked fuses all are good. Batteries are good.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Engine Revs Up At Idle

I have a 2006 f-250 6.0. About 2-ish months ago, it started revving up while I was parked and hooking up a trailer. It ended up needing an ICP sensor and pigtail wires. Was fine after that until around 10 days ago, it died when I was driving down the road and wouldn't start back up. That time it was the IPR. Got it back Friday, drove home (40 min) and didn't need to drive it until today. I fired it up, and we're back to the revving/surging. I decided not to take it on the road, really tired of being stranded. Could it be the icp again? Something else? I'm so tied of throwing money at this thing.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Dies Won't Restart / Crank?

It just started to die on him lately. Doesn't matter if he is driving or idling. When it dies doesnt sputter or anything. Won't crank up until next day and if it does start only runs for 5 min or so. Checked ficm 48.5 volts. Ipr while cranking is at 48% icp is about 1200 while cranking. The dash oil pressure or rpm gauge does not move but when I hook up my ids it shows 180 rpm. Changed fuel filters. New oil. Does fill up oil canister if I hold the drane button down. Getting fuel. Thought maybe ipr but thought I would check with you all. Unplugging the icp doesn't work. 03 motor with 180k miles.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 Starts And Dies Numerous Times

I've got an '05 F-250 starts and dies numerous times, have to rev throttle to keep running then it stays running. I've replaced FICM, PCM, Eng. harness, IPR, CMP, what else is there to do?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Starts Fine Then Dies After 2 Minutes

I have a 04 late model F250. I have done the EGR delete, oil cooler upgrade, and blue spring upgrade. I have a SCT tuner but truck is currently set to stock.

My issue is it starts fine runs good but dies after about 2 minutes. No stutter or stumble. It acts as if some one just turns the key off. I have to let it sit for about 2 minutes and then it will restart. If I try any sooner then it just cranks but will not fire. This started about three weeks ago. At that time I would be driving and it would just die. I could slip into neutral turn key and it would fire right back up and I could continue down the road. As time has gone by the issue has reoccurred more often and now I have to let it sit for about 2 minutes to get it to start again but then as stated only runs for about 2 minutes and then dies again.

I have a scangauge and here are the readings I can get.
FICM main power is 47.5 - 48 volts at all times = good
FICM Logic power is 10.5 - 11.5 volts at all times = ???

IPR is 33% at idle = good Scangauge does not react fast enough to get info at startup.

ICP voltage KOEO 0.25 volts
Start 1.33 volts
Idle 1.11 - 1.13 volts dips briefly to 0.96 volts

ICP pressure Start 900+
Idle 830ish

Sync between CAMshaft and Crankshaft is 1 = good

Have not gotten fitting to do fuel pressure test yet.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Rough Start And Idle When Engine Cold

Truck has been doing this and now getting worse. 06 f250 6.0 147,000 miles. Runs like crap when you first start and truck has trouble shifting when I first take off in the mornings until it warms up then it idles fine and runs like a champ no problem shifting. Not in a cold climate 40F at the least. Not trying to take it to the dealer and get raped. Been doing research some people say get the inductive heat flash, some say needs new injectors, some say could have a bad gasket on the injector idk. I'm trying trying to get it resolved....

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Misfire / Engine Started Missing Out And Vibrating Very Bad

I've got an issue with my truck, I was towing home my camper this weekend and my engine started missing out and vibrating very bad, then it overheated... pulled over and check codes, p0263, p0299, p0300, p0301. Oil all over engine, tons of blow by, definitely a dead miss on cylinder 1. Smokes bad out of exhaust, zero power, and blows cap off of oil filler when loose, tons of smoke and oil from ccv.

My question is, could it be in the valve train? Or is it going to lie in the piston/rings? Blown head gasket? It did overheat, but didn't puke out of bottle, turbo timer kept it running for a bit after I shut it down roadside, egts were definitely high. Also the egr is deleted, have a predator programmer with custom tune for she delete.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Water In Fuel / Check Engine Light Came On

I have a 2006 f250 with 120k. I am having trouble getting the water in fuel light off. I drainned the water out and replaced both filters and the fuel water sensor. The check engine light is now on and the water in fuel light is as well. I'm stumped and can't figure out what to do next. Will the check engine light come on as well with the water in fuel light or is it two different problems?

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Ford 6.0L Power Stroke Diesel :: 2006 - Rough Idle / Dies Warm And Long Crank

My 06 currently has 296k miles. 3 years ago I put a lot into her. Dummy plugs, stand pipes, STC, hg,studs, oil cooler, bpd egr cooler. Cleaned spool valves and fresh o rings in injectors. (Alliant) plus a lot more that I can't remember. Ran very very well after all that.

Fast forward to a few weeks ago. Driving down road and truck died as I let off pedal to slow down for turn onto my road. Took about 7-8 tries to get started back up. Icp was reading in the 300's until it finally started. Made it home. Shut it off. And started right back up.

Few days later truck died again same way. Let off to make a turn. Several attempts to restart icp was in the 300's again. Once it started building 420ish it sounded like it was firing a few injectors and slowly started running. The next time it happened the same way but when I got it back running I eased to my inlaws like less than a mile. When I got to their house and pulled in and went to back up to turn around the display on dash said low oil pressure and started missing a little. So once I got home started researching.

A few days ago I pulled out the low pressure oil regulator to check it out. It was clean but did have some mild scaring. I used some fine scotch rite and smooth it out a a little. It moved freely in the bore so I put it back together. Then pulled the oil filter cap off to check the little black valve. I noticed the filter was not dripping with oil like normally when I change the oil. And yes it's motor craft filter and cap. It checked out ok. Press it down and turned engine over and it filled and held. Let off of it and it drained.

Next I air checked the high pressure side. Applied air and waited until I could hear the air (IPR still open) then closed the IPR. Couldn't hear any leaks. Just a very very minor his and couldn't pin point where. So I went ahead and went to dealer and got new stand pipes and plugs. And ordered new print set for injectors. Pulled injectors and didn't see any smoking guns. Replaced prongs, stand pipe and dummy plugs and put it all back together. Cleaned the injector cups and hold down bolt holes. Torqued injectors to spec.

Got it all done and rotate motor by wire next to heater blower to assist prime system. Tried to start it up and it took two tries but fired right up and sounded smooth as hell. After it idled a few minutes I saw a haze from exhaust. It smelt just like fuel. A few minutes later started idle a little rough. Gave it some go pedel and it was rougher at about 1600-1800rpms and couldn't feel it above 2k. Got my laptop out with AE and done balance test. Did not show anything. No codes either.

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Ford 6.7L Power Stroke Diesel :: Reduced Engine Power Warning Message Pop Up

I have seen this pop up on the truck I think 3 times now over the first 4000 miles on the truck.

Usually it's when I'm on the highway around 70mph or so.

It comes on for a few seconds, then goes away. I do have an exhaust / tune on the car.

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Ford 6.7L Power Stroke Diesel :: Reduced Engine Power Warning

Getting reduced engine power warning with no other lights on the dash and what is probably causing it. The truck is a 14 f450 cab and chassis model. I had just had it to the dealer for this problem and the check engine light was on and the said there were two sensors going bad on the exhaust so they changed them out and sent me on my way. Well after driving the truck around all day and not one issue it had just decided to set the rep warning again but did not set off any lights...

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Ford 6.7L Power Stroke Diesel :: Reduced Engine Power - Warning

Reduced Engine Power warning and fuel leak? While towing our 37 Fiver uphill a couple of days ago, the warning popped up along with the CEL. Indeed, the truck did lose a tremendous amount of power. When I found a safe place to stop, the diesel smell was terrible. Further inspection revealed that fuel was dripping down the side of the engine from somewhere above the oil filter. I limped along another 15 miles to the campground and unloaded the 5<SUP>th</SUP> wheel and brought the truck in to the dealer this morning. They aren't giving many details of their findings thus far. They say that they've talked to Ford engineers and that they'll have to put a dye into the fuel to detect the origin of the leak. They suspect the high pressure fuel pump, but by the time they remove enough "stuff" to get to the pump, they can't run the engine to witness the leak. This is my first Ford in 30 years behind the wheel and my first diesel. After 8k miles on the truck.....

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Ford 6.7L Power Stroke Diesel :: CEL / Low Fuel Pressure Along With Reduced Engine Power Warning

I just had my first fuel filter change (about 9,000 miles). After the shop changed both fuel filters with factory Ford ones, a check engine light came on and a "low fuel pressure" warning, along with a "reduced engine power" warning. It also stalls a lot and takes a long time to restart.

Obviously, they didn't do it right. I suppose there is air in the lines or something didn't go back together correctly.

My '06 seemed to purge itself, but this truck obviously won't. It is not even driveable to get it back to the station, to see if they can correct the problem.

The thing is, I watched them do it, so if someone can ask me the right questions as far as what I saw, maybe I can lick the issue in the driveway myself.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Lost Power Then Died

My 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Getting Hot While Towing

I have an 06 F-250 with 122,000 miles. When driving empty at 70-75 mph the coolant temp runs 194-200 and the oil temp 5 to 10 degrees higher at the most. When I pull my travel trailer the coolant temperature will start to steadily climb then abruptly drop down under 200. I have seen the coolant temperature pass the oil temperature when this happens.

The last time I pulled the trailer I was driving at 60 mph and the coolant temperature climbed to 220 then dropped to 196. A few miles later it climbed to 230 then dropped to 200. While the temperature was climbing I slowed to about 45 mph. As it was dropping I accelerated and the temperature continued to drop.

I have flushed the cooling system, replaced the thermostat and cap with no improvement.

The pickup has an SCT tuner set to street 1 and I was told by the previous owner that the egr was deleted, but the stock egr cooler is in place. It is possible that a plug was put in. I pulled the egr valve and the carbon coating on it is gooey like it has been wet.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - No Start When Hot?

My 2006 F-250 6.0PSD has a new hitch. Tonight it would not start once hot. It cranked and cranked but no start. My scanner showed ICP readings of 366PSI during cranking. Far below the 500PSI needed before the computer will fire the injectors.

So is this the STC fitting at the HPOP that is failing? If so how long will she start cold and drive normal before she leaves me stranded? I have the fittings and new dummy plugs and stand pipes as well. I was waiting to to do this work until I had the money for an new EGR cooler and oil cooler.

I know my oil cooler is failing as my deltas are showing a 15-19 degree spread over my coolant temps.

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Ford 6.0L Power Stroke Diesel :: 2006 - Water In Fuel Warning Kept Coming On The Dash

On my 2006 6.0 the water in fuel warning kept coming on the dash. After going draining a few times and a few tanks later I knew something wasn't right so I bought a new sensor. When I pulled the old sensor out, it was full of gunk that was like a white jelly. I probably could have just cleaned the old sensor but I put the new one in anyway. My issue went away for a few months when the WIF alert came back. I pulled the sensor out again and sure enough it was gummed up. I've decided to pull that little panel door off and clean the inside. I have a few questions:

1) Can that oring be purchased separatly?
2) Can I just reuse my oring if it still looks good?

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Losing Power After Running At Highway Speeds

I have a 2006 f250 6.0. the truck has 101k miles and to this point I have had zero issues. I am having trouble loosing power after running at highway speeds. Once I stop and begin to accelerate the truck looses power for a few seconds ,Belches smoke and begins to operate normally. I had an egr code, so I replaced egr and the problem persist. It is intermittent and does not happen if I stay under 50 mph.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Lost Power When Step On Gas And Truck Wouldn't Exceed 15 Mph

So today on my way home from work. I got off at my exit and when I went to step on the gas I lost power and the truck wouldn't exceed 15 mph. It would just rev up and down. It was pouring white smoke from the tailpipe. At one point it went back to normal and started running fine for about 10 seconds. Then it went back to doing the same thing losing power and spitting smoke. I limped the truck into a parking lot and called a ride. I'm having a tow truck pick it up on Monday and take it to the dealership. Is this a head gasket issue? And I feel like it's going to be expensive. 2006 F250 6.0L .....

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