Ford 6.0L Power Stroke Diesel :: 2006 E350 - Coolant Reservoir Has Crack / Leak
Feb 21, 2017
I bought a 2006 E350 with a 6.0L diesel. Has some issues I hope to work through, or failing that I'll ditch the thing and learn a lesson.
The pressurized coolant reservoir has a crack/leak in it. Is it wise to only replace it, or should I look for a root cause? The temp gauge does not go past 50% pulling hard up a mountain pass.
This was a fleet vehicle that was pretty much abandoned. There is a chance the reservoir was cannibalized for another rig and had the bad part thrown there but I'll never know.
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While servicing the bosses 121k 6.0, I noticed the coolant resevoir empty. It took 1 1/2 gallons to bring to proper level. Returning under truck to install drain plug, I noticed coolant coming from rear of the engine(right side). And of course Ford has changed the cooling system cap, so I wasn't able to pressure test it to pinpoint the leak. Started the engine and seen coolant coming from the left rear as well. I've been reading here to see what others have been seeing, (EGR cooler, head gaskets). With all the heat shields,not much room to look.
After work I did go and buy the adapter to test the cooling system. With any luck I will be able to see leak better.
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I'm new to the diesel scene and I'm having trouble here i just replaced the head gaskets and did the head studs, also the EGR delete with oil cooler done all by me at home because I'm low on cash and the truck was pouring coolant through the turbo before due to overheating and bad egr and blown head gaskets i didn't have the heads checked before i installed them because I'm broke now and I need my truck but it wont start now and continues to spit and smoke coolant out the reservoir.
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Ok I bought a 2006 Ford F350 with 6.0 after driving for about 3 weeks I noticed a little bit of coolant was disappearing out of reservoir. So yesterday I was driving with a load Reservoir overflows replace coolant with one gallon of coolant and finish trip with no issues. I started truck today and it will not stop smoking it is also not overheating after hearing about head gaskets. I'm hoping it might be EGR cooler white smoke smells like raw diesel fuel. What to do?
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I have coolant blowing out of my coolant reservoir when ever i hold it to the floor it does it with or without the banks programmer... 6.0L power stroke...
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I have a O6 F250. Egr delete and a new oil cooler 20k ago. I have been dealing with missing coolant for about 6 months. A little here or there but it has gotten really bad the last few weeks. My last attempt was to replace the degas cap. Stopped the missing coolant for a 30 mile trip. Just to clarify it had gotten to the point I was adding one gallon per 20 miles. Needless to say I was thrilled. Next morning I came out to find coolant under the truck. Plastic Y under degass, so I replaced it. 25 miles and none missing. Next morning fluid under the truck. Now it's the egr hose.
Replaced it with a gates hose and new clamps. Fill it up with coolant go inside and its leaking in the same location. Its a pure pleasure to undertake. So I assume these leaks weren't previously leaking because the degass cap wasn't pressurizing the system. That being said the leak is on the oil cooler side of the egr hose. The snap lock fitting that was on the original housing spins around. Should that locking mechanism be removed before the hose is secured and clamped? This is the only thing I can come up with as the culprit. I have searched the information on the site but can't find any mention of it needing to be removed. The clamps are the right width and everything is seated.
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I have a 06 f250 that has a coolant leak in the front of the engine. It's was leaking about a month ago replaced the water pump it stopped. Then about 2 weeks later it started back up again. It only happens when the engine is cold. But once it warms up it starts leaking again. I am confused as all get out on this.
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I am going to install a coolant filter on my 2004 6.0 E350 van. I have read threads about bypass filters and full flow filters and I started asking myself "Why use a bypass when I can filter all of the coolant?"
Is there any reason why someone should use a bypass filter? I bought the van used knowing I would eventually have to do most if not all of the 6.0 repairs. IPR sells a complete coolant filter.
I talked with the people at FICM repair and they suggested I do my research but leaned towards the IPR cooler. Ed spent a good 30 minutes on the phone answering all my questions and never asked if I wanted to buy anything. If anything, he was trying to stop me from throwing money at the van until I isolated what needs to be repaired.
I already bought the Sinister Kit and requested a return.
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I did not run the truck for 5 months and the engine will not crank. I charged the batteries but when I turn the key nothing happen, I hear the glow plug system going but nothing else, starter does not click at all.
One thing that scares me is that there is no coolant left in the reservoir and I am scared that it went in the engine. I did have to add coolant last summer.
How can I first test the starter? Can I turn the engine by hand? If I push the truck, does the engine turn and can I tow it without damaging the engine if it is hydrolocked?
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Have been working on military diesels for years. I have a 2007 Ford F-250 6.0. I am currently waiting for a new oil cooler as I have oil coming from my coolant reservoir and no coolant in my crank. My question is I have been having my engine light coming on and off intermittently since deleting my EGR cooler.
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Traveling down the freeway doing about 80 the truck starts to sputter and then cuts off lose all power and gauges then Cuts back on rap back smoked out the back huge amount as I never seen before engine fully cuts off and lose all power no restart pull over the side pop the hood Reservoir has a blown coolant everywhere engine very hot get it towed home engine won't crank very well let it cool off more recharge batteries engine it only spent about 60 80 RPMs.
I have a fail CPS/ cam motion position sensor code coming up. Pull the valve cover and all rails off the both sides to check lifters and rods and everything seems normal and in place. My question is have I spun a bearing or is there something I went out worse checked EGR sensor and everything seems normal hasn't been steamed out or anything so I don't think it's a EGR or cooler. Also checked oil normal color no water. Also could it been a water pump going bad that made my reservoir let go and not egr or cooler?
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Just finished doing my own heads on my 2005 Excursion 6.0L. Turned it on with really no problems. After running for about 5 min. it started smoking. I also noticed that I had some pressure in the coolant reservoir. I toke off the cap and it stopped smoking. I placed it back one and it started to smoke again. Oil has water now. I used ford head gaskets and ARP bolts. I torqued the bolts down to ARP's specs and torque pater, 210 lbs/ft. I also replaced the oil cooler, stand pipes, stc and the dummy plugs. Also from Ford. I don't know where I went wrong.
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I have a new *to me* 2005 F250 and last night I noticed there is a leak around the brake fluid reservoir where it connects to the frame of the truck. Everything seems to be in good order not sure exactly whats causing the leak. It only when driving and for a short while after shutting the truck down, everything seems to be in good order but still it drips a lot.
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A friend brought to me this 06 E350 with a 6.0, which stalled on him while driving. The van will crank over good and strong, but won't run. It will how ever fire, and almost run until you let the key back (i would describe it as it does run with assistance from the starter). the FICM has 12V in and 47.5V out. And ICP is around 650 psi till it fires then it raises to 1215 psi. there are no codes either - I'm not familiar with these 6.0l...
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02 v10 SD. I found a crack in the coolant tank on my 02 Superduty. It is below the radiator cap, just above the crack where it was sealed from the factory. It runs the length of the tank, about 2 and 1/2 inches, across the front top section. Its starting to seep through,but the radiator is still holding pressure. Have any of you with the older Superduty's had this happen to your trucks? What caused or is causing it. I called the Ford dealer tonight about a new one.
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New here but long time lurker. I have a 2006 e350 with 6.0, bought it from a friend not long ago. The work that has been done to it the last 50,000 miles is as follows.. New hpop, all new injectors, egr delete, sct tuner, stand pipes and dummy plugs. I had it for a week and would get a no start hot once in a while. This issue had become worse and the truck started to stall as the RPMs dropped. Reading here i replaced crank sensor and the stalling stopped but the no start hot continued. I took it to a local diesel repair shop and they did the following..
Use a test ipr (no change), replaced ipr pigtail (was cracked) air test (leak under pass valve cover) replaced stand pipes and dummy plugs on this side. They said no leaks and I was good. Truck worked as its supposed to for 1 day and the no start hot issue reared its head again. Took it back and now they say the hpop is bad. The pump that was put in about 50,000 miles ago was a bostech? do these go out? Sangauge reads good ficm, but seams ipr doesn't climb that quick.
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I noticed a bunch of dried coolant during my last oil change, ended up tracking it to where the upper radiator hose meets the reservoir. It's leaking a few drops per week, but it's enough to be irritating. I was only able to catch it by feeling the underside of the hose.
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I am having a heck of a time finding this coolant leak. It drips off the power steering pump. I replaced the upper radiator hose and the heater "y" hose that goes to the bottom of the Degas bottle. I recently replaced the lower radiator hose as well. So the truck runs normal. When the system is under pressure I do not see any leaks. But after the engine is completely cold it starts leaking a small puddle of coolant. Its appears to be coming from the power steering pump. But I am sure its something above or near it. This is on my 2005 Excursion with a 6.0. Can the water pump be going bad and leaking this direction. I would expect a water pump to leak straight down the middle of the engine. What to look for? The thermostat seal stays dry. but it has to be in that area. What is really messing with me is. When it is hot and pressured up It does not seem to leak. Only after it has been sitting for hours and cools off..........What the heck!
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I am in the middle of a several thousand mile road trip, and I am with family in Utah when this evening I noticed a puddle under my 6.0 Excursion.
Coolant leak? - YouTube
The fluid does not smell like typical coolant, but from the location of the drip, I cant think of it being anything else.
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Nothing to be alarmed about, I'm just letting y'all know I have a coolant leak on the front of the motor. It leaks about 8oz. Of fluid/week.
I have been through the radiator issues, 5 in all on my '08 and 1 on my '11 at 52,000 miles. This one is different, I'm pretty sure it's the water pump.
I'll give the official word as soon as I can get it diagnosed. I guess it's because I tow all the time, nothing real heavy, just everyday use. Truck is hardly ever on its own.
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Seen a coolant leak near the back of the block? I did an oil change and noticed coolant on the bell housing.
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