Ford 6.0L Power Stroke Diesel :: 2005 - Truck Only Cranking And Refuse To Start
Nov 17, 2015
I need to start ford power stroke, 2005 with vt365 engine, is v8 cylinder, front timing cover was change and since then the truck only cranking and refuse to start, what have done so far, test icp power, ground and ecu 5 reverence voltage was ok,crank engine and monitor icp signal voltage was 1.2 and above at a crank,installed 1500psi gauge in icp hole and monitor oil pressure at engine crank reading 800psi and above, fuel pressure was 45 psi and above, check engine rpm was 175 and above, measure cam sensor ohms was 800 and crank sensor ohms was 400, check cam and crank supply power was 1.87v and ground was ok, replace ipr with brand new, no fuse that cut, scan for code i found(221 internal sensor supply voltage low or below normal range FIM4)FMI4,Engine crank but no smoke from silenser, using fluid and yet engine didn't make any attempt to start was only cranking, what could make the engine not to start and which component has failed that display above code.
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I just finished installing a new set of injectors, standpipes and the blue spring kit on our 2005 Excursion 6.0. The truck idles and runs much better but now it takes almost two seconds of cranking to start the engine. Cold and hot are the same and the length of time between shut down and start doesn't seem to matter either.
What to check? I am planning to check the ICP tonight when I get home. Could I have air trapped some where in the system? This is my first powerstroke so I don't know if this is a possibility.
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About 7 months ago my truck started cranking longer than normal to start after sitting for more than 2 hours. This went on for about 3 weeks, then it started normally again. (By longer crank time, i timed it between 5-7 seconds on average. Normal is about 2 seconds). Now it has started doing this again about 4 weeks ago. Now I'm thinking HPO slow leak. Yesterday all is good again. What should I be looking for as a starting point to fix this permanently? When it cranks longer, the icp stays at 0, the ipr goes to 77%. Then it just fires off. No slow build of pressure. You can see all my mods and updated parts in my sig. I wonder if one of the new dummy plug o-rings is starting to give up already after only 15k miles. (Batt voltage is at 13.9-14.2, ficm is at 49.5 steady).
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So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical
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My 6.0 2005 Excursion has been running great lately except for an issue starting last week. I go to leave work and it cranks over-and keeps cranking over. I fire up the torque pro app and see that I have no FICM sync. It just reads 0. I pop the hood and fumble around the FICM connectors. Try cranking again and it cranks and cranks and finally kicks in. I have not had this happen since but am paranoid now that this will occur again in the worst possible place and listen to everyone in the family tell me to get rid of my prize and get a newer truck. I monitor quite a few things on the Torque pro app but could others chime in what I should be monitoring in the meantime to try and solve this issue.
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Background on the vehicle, Last week installed Swamps 200cc/30% injectors with a 38r. Had swamps reburn my chip for the new upgrades.
But heres the problem i noticed starting the truck was a little harder ( longer cranking ) till it would start never thought of anything since i read air gets in and can cause it but then yesterday and today its taken 30 minutes to start the truck since i have to do a trial and error.
The truck just seems like the batteries are being drained or something along those lines. i also noticed my gauges keep resetting back to blue( default color). Today I plugged a battery charger up all good voltage i charged them so both read 14v and still no start. So a couple of attempts at starting with chip in and ICP on nothing
I unhook the chip and ICP get a half start then eventually it starts. After then i can hook it all back up and it starts good for the rest of the day but for what ever reason after it sits all night it doesn't want to start up right away. I'd like to figure it out today since id rather not wake up at 4am and attempt to do this all before work each day.
I noticed that my gauges would reset to the default color after each turn off. So i unscrewed my ECU and then redid that to make sure its tight. along with making sure the chip is seated properly. after that it stopped resting my gauges. Whether that's the issue or not i cant say but ive been checking my HPOP oil level since i stopped driving it around 1400. and hasn't changed oil levels are good. I plan on starting it before I go to bed around 2200-2300 just to check and see what happens.
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Scangauge reads icp ok. Ipr ok. Fmp voltage is all over the place from 42 down to 2. Flp is also all over the place from 11 down to 2 volts. And no Sync. Load checked batteries well. Voltage is 11.5 down to 10.5 when cranking. Fuel good. No pre warning signs. Parked running good. I have read tones of forums but none with 3 issues. Could it be the relay?? Would a bad ficm show no sync on cranking?? Why is my flp voltage so up and down.
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Finally got everything buttoned up, and truck was going for it's first drive today. Started cranking, and it just barely tries to start, and then nothing until I cycle the key again. Doesn't even give me a full Vroom, Just like a Vro- and then back to cranking.
I've had it started and running a few times, so something has changed. And to add to the fun, something between my tablet, my torque pro app, and my dongle isn't playing nice. Tablet just won't see the dongle. So I get to figure that out too.
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So when its cold and im talking below 55 degrees, and the truck hadn't been started that day, it will turn over 3 or 4 times before the voltmeter takes a dive down to 10 volts or so and doesn't start. The voltage will keep falling if cranking continues. I took the batteries out and had them tested. They are both above the rated cca. So im thinking it could be the starter windings?
I did replace an injector recently so all the cranking to get it going again may have ruined the starter? But when I hook up the battery charger and jump the truck it starts. And after it has been started it will continue to start easily the rest of the day.
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I have a 2006 f250 superduty 6.0. The truck ran fine a week ago and than died as I was going to take it for a drive. I figured out that the fuel pump (air dog system) was not working. I fixed that and primed the pump. The truck still won't start. When it first happened the truck would crank but not start. Now all I hear is the starter but no cranking. Both filters could be replaced. The bowl to the upper is dry when I take the cap off. However fills up when you turn the key on. I'm not sure what else to try and I need to get this truck started.
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Had Just replaced glow plugs and batteries along with a new set of tires. Truck had been running fine for the three days that is was. Went out the next morning and went to start and "POP" a large noise came from under the hood. I have yet to discover where this noise particularly came from or what it may have been that caused it. But ever since the POP it will not turnover what so ever. Key on every thing is normal all power just when go to turn key over it makes a faint click. You can feel the click in the relays on your hand when you try to turnover. But nothing. I am absolutely clueless.
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This morning when attempting a cold start of my 05 6.0, it would not start was noticeably harder cranking. I had no CEL. I checked my scan Guage and the volts were 13.4 and fcm main power was 48.4. I checked and I had a p0405 code. What could be going on? I read that it can be a stuck or bad EGR valve? Could it be battery related?
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Dang, won't start again. My auction truck needed batteries, so I put mine in it and bought new ones for my work truck. Couple of days later, didn't start. Checked SG and I wasn't getting enough RPM. Jumped it and it fired right up. Replaced one of the new batteries and it's started fine the last few times, until just now, in the parking lot of the tire store.
The RPMs were weak - they'd go over 160 but then fall back to the 140s. I walked home and got my auction truck, jumped it, and it still doesn't start. Just spins. RPMs still fall back to the 140s after a few seconds of cranking, but they got as high as 220 so I don't think that is the problem. Fuel pump runs, the upper bowl is full, no bubbles. Oil pressure registers on the dash after a few seconds of cranking.
The last time, I wiggled some fuses and it started. Not this time. FICM at 48, ICP around 700 while cranking. Volts and IPV are good. FPW is 0, but I think that's right, until it cranks. Same with Sync - at 0 while cranking - does it ever go to 1 without starting?
It acts like it has in the past - cranking just fine but no start. And in the past, when it finally starts, it acts like nothing was ever wrong. I checked my IPR screen about a month ago after replacing it about 6 months ago when it didn't start. What am I missing? I'll go read some threads for clues.
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Just got this injectors done. Filled the tank up. Drove for 1/4 of a tank. Went to leave out yesterday. Made it out of my subdivision and down the road 3 miles or so. I was going 55 when the truck stalled. I tried to start the ignition it would turn over, but wouldn't catch to stay running. I did this at least 8 times. Friend came with Ether. Tried 3 separate times, truck started going dead. So i was about to give up... Tried it 1 last time, it fired up like a champ!
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So pulling my trailer and 4x4 and the truck dies without any other symptoms. No check engine light all other electrical remains working. This happened 6 times this trip always while pulling a grade but only after the truck has been running for a few hours. Each time, no warning and once the truck has set for 5 to 10 minutes it start up like normal. The longer i let it set the longer I can run before it does it again. ICP is 550ish at idle, 200ish while cranking. Check the FICM before the trip and it was at 47.5 to 48.5v key on engine off and running. STC, stand pipes, dummy plugs, ball cups have all been done.
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I've got a problem with an '05 f-350 with the 6.0. Initially I had a code for the #1 glow plug so I replaced the plug and the code was still there. Next I tested the harness and the rest of the plugs on the same harness and everything checked out fine. This lead me to the Gpcm which I then replaced. The first thing I noticed was when removing the old Gpcm I got a spark when removing the mounting nuts.
When I installed the new Gpcm the truck started fine and no codes came up so I thought all was good till I went to start the truck the next day and the batteries were dead. I thought I possibly left something on so i started charging the batteries but noticed they seemed to have a draw on them. I put my hand on the new Gpcm and it was very warm with the key off so I have the batteries disconnected till I can figure this out.
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My 05 F250 CC 4x4 had a problem where it was wondering to the right.
I had the front end checked out and they said everything was good and within spec but they discovered a bad tire (internal belt separation).
Had two new front tires installed/balanced and the problem seemed to go away for a few months.
Now the problem is back even with the new tires. Could the steering box cause this or is there something else I should be looking at?
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This isn't my truck, but I'm trying to diagnose it for a friend and I haven't seen it. He's scanning it with a high-end Matco scanner so I'm not convinced that the scanner is reading right but here's what I've got:
P0056 (2), P0161, and P0300 (random misfire detected). The first two are "gasser" codes and don't show up in the 6.0 bible code list so I'm wondering if they were added in to some of the later flashes??
The truck has a "new" OEM turbo and won't build over 18 psi of boost but, according to the owner, who is a decent mechanic, it's absolutely clean inside. Looking for about the weird codes it's throwing?
All my years of information on 6.0's was stolen with my laptop last year ....
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Truck has not been bullet proofed and has aftermarket air intake. Truck has 185km on it (purchased at 160km a year ago). For the Ham Radio guys out there, this is the most electrically noisy vehicle I've owned with S9+ noise while accelerating and S7 going down the highway ...
The faults show up as:edit Can be hard to start cold, takes couple of tries if it's been sitting for a bit (week or more)
No power when cold, that is a lot of pedal results in little power
Misses a lot when cold
Light blue smoke when missing when cold
When fully warmed up which takes 15 minutes of idling regardless the time of year:under load (heavy acceleration while loaded or not, or just in towing, or carrying) it misses a few times a minute, otherwise runs well
It feels like it just doesn't fire a cylinder if it were a gasser, or as if the spark plug weren't connected, but it's not a constant miss, it is intermittent. No load means hardly any misses. Load means lots of misses even running down the road. Should be pulling hard up a hill where it misses lots more.
What I've looked at :
FICM voltage 47.8 standing, 47.6 cranking and running.
FICM is aftermarket and there are no cold solder joints.
Added Archoil 9100 with no change
Wires to FICM are tight and connectors aren't cracked
edit Wires to Injectors are tight and connectors aren't cracked
Exhaust temps range between 500F and 800F during any of these events
Basic ODB reader shows no codes
I'm looking for a couple of things - I'm not much of a mechanic so this has to go to a shop for diagnosis and repairs. Before I run it someplace, what sort of diagnostic tools should that shop be equipped with to find out what's going on? Also, given what you know of the problem, am I likely to damage things if I continue towing activities?
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So I have been fighting a rough running, missing problem. My truck started running rough one day on the way home. I got it scanned, it showed injector contribution balance 1&2. Made sense to me that it threw those codes. I replaced 1 and 2 with oem replacements. Got that all done, truck still ran like crap. I changed fuel filter with motorcraft ones and drained the water separator. That didn't work. I am getting it scanned again, so i will have codes shortly.
Also, for a while it would run with absolute no problem. It was intermittent like that. Run bad run bad run bad and then one day run flawlessly. I though it was electrical. Checked all the common places for chaffing, saw nothing. Even did the wiggle test while it was running, no change. But it hasn't been intermittent for a while now.
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I have a 2005 f250 6.0 diesel. I have changed the 2 fuel filters, fuel pump, sending unit (was broke off in tank )and installed the blue spring fuel pressure regulator kit. My truck will run for a few minutes loose fuel and kill. Could this be a sensor or computer problem
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