Ford 6.0L Power Stroke Diesel :: 2005 - Little Blue Smoke On Cold Startup


Oct 11, 2015

05, 170k miles. Studded and egr delete but I don't have paperwork on either. Got a pretty good deal on the truck but I have a few questions..

It runs and starts great, warm and cold, with only a little blue smoke on cold startup. but every now and then when idling (say at a stoplight) the engine gets noticeably rougher, not terrible. No smoke. Goes away after 5-10 seconds.

When I remove the oil cap, there is a "puffing" blow by, not constant, and its not enough to blow the cap off if I set it on backwards. Just puffing.

This may be related, but I pulled the starter wire off the drivers side and touched it to the battery to hear how it cranks, and there is a noticeable blip in the cranking, its not 100% smooth.

Don't think I am losing any coolant. Runs great, getting 15MPG. No CEL. I went and had a relative comp. check done, cylinder 7 is the problem. We both are leaning toward there being a valve problem So I pulled the valve cover, now I have a few questions.

1. When I crank the engine over without starting, I can hear a "pfft....pfft....pfft" chug of air every revolution. I pulled the cover to see if I had a obvious rocker problem, but can't see anything because the oil rail is in the way. I'm guessing this air puff is sign of a valve problem?

2. When the truck is running, there is a small, steady stream of oil running down the rail and dripping onto the valve cover mating surface of the head, I think it was at every injector, definitely 2 of them. Was getting dark, so hard to see. Is this normal, or do I have a leak? Truck has updated dummy plugs.

My next step is probably going to be pull the rail, see if there is a obvious problem, then pull the head. And tips for me? Planning on having the HVAC evacuated then pulling the airbox.

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two days ago i noticed First start in the morning the truck billows out blue smoke. In mean is enough that looks like an old 2 stroke dirt bike. Quite alarming. I've had HHS in for 4300 miles or so. I hope I did not mess the engine up by towing With the HHS in there. The injectors have been getting loud an indication that i need to change the oil again. The truck always gets louder when nearing oil change time. It reminds me of an old chevy with bad valve seals. Would turbo seals just go. The smoke goes away after driving maybe 2 min well i can't see it while driving. Truck runs smooth doesn't stutter or miss. It has been acting like the stiction is happening upon first starting after sitting for 6+ hours.

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I have a 07 6.0 powerstroke, I had 2 bad injectors so I replaced all of them with reman's. I had a problem with them coming loose. the first time this happened it hydrolocked the motor, number 8 cylinder. so I pulled all the injectors and replaced all the seals and washers and torqued them down a little more than spec like 27 lbs. it runs great and starts great even at 25 degrees but I noticed this morning that when starting it up after it sits (cold) it blows blueish smoke until late it warms up and I accelerate. is this normal? should I check fuel filters? oil in fuel?

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My truck has been having this issue pretty much since I have had it, but it seems to be getting worse, or so I think.

When the truck is cold, it does not want to move very well. Like it's missing, and it does this until it gets warmer. Also, I have puffs of blue smoke come out the tailpipe when this occurs with it cold.

Injectors? Injector o-rings? Stiction?

FICM volts are good at 46.5v-48v when cranking.

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After I got done with the oil, I pulled my EGR valve when the engine was hot. Is this simply goey due to warmth, or do you suspect EGR cooler leaking? I didn't take pictures of the manifold, but the lower chamber was hard and dry, while the middle section seemed to be "goey". EGR Cooler or something else???

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Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.

If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.

Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?

When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?

Couple more points:

- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.

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First start up of the day, slight haze. I leave the house when the oil temp gets above 100 and drive easy until it gets to 160. I will get a pretty good train of smoke until the oil temp gets above 180 at every stop while I'm idling. When the oil temp gets above 180, it will only smoke every 3rd or 4th stop at idle. If I hold the brake and get the RPM's over 1,000, the smoke dramatically decreases, if not completely dissipates.

I do have the CCV rerouted and am wondering if it is affecting the operation of the engine.

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But I also notice when i rev the truck maybe around 1200 rpms the engine shakes very bad. so i was thinking maybe a glow plug went bad making the engine seem like its missing. but even when its warm i rev it up to 1200 and i still feel the engine shake slightly. Maybe im just being picky when its warm? I need to test the glow plugs and go from there but i want opinions about that issue. the truck sits for 4 hour periods and every time i start it i have smoke. I will pay attention tomorrow morning if it smokes after being plugged in all night and post my findings.

My other issue and this typically happens when its below 20. sometimes i will go to accelerate after coming to a complete stop and the truck kinda has a very weak rev to it then just takes off like the tps took a break on me. sometimes i have had it jerk the truck when the throttle catches and other times it creeps at first then takes off like a boost of power.

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Repairs i have done:

new 8th injector and all new injector seals about 25k miles ago.
new ipr
new icp
have CCV mod done and 4 inch turbo back exhaust
new map sensor
cleaned out the EBP sensor and tube but that was probably 40 or 50k ago now.
gray cps and i cant remember when i put that on.
gutted the EBPV
bellowed up pipes
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Since we started getting colder mornings I have noticed a small amount of white, or blueish white smoke on start up for about 5 secs or so. Last week in Montana I did notice the light smoke for about 5 secs then looked like vapor for about 1 min (was about 30 degrees out)

Only during the first start of the day on cooler mornings (45 and under) have i noticed it, nothing while driving, no knocks or hard start, no codes. I am about due for an oil change (Delo in there right now but switching to syn), and do have the canned tow tune from SCT on there. Anything I should have checked or should check, I am decent with wrench.

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In all the tunes when i first start the truck up after sitting for a while it will rev real high. Like when i was a kid and tried to impress someone and catch the motor as soon as it fired up and rev it real quick. I mean it sounds cool but i don't want it to do it for obvious reasons. It also gets out of control when you are driving it down the road until its warmed up. If you just try and drive it normal it will start to take off once it gets around 1500 rpms unless you really feather the peddle. Its almost as if its getting to much fuel but it does it with both tunes.

In the tow mode the truck tows like crap. I can literally have the peddle to the floor and it struggles to move a 10k car trailer. I really just wanted a more fuel efficient truck that had a little pep. Now i wished i had left it stock with the new studs.

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Ford 6.0L Power Stroke Diesel :: 2005 - Bottle Rocket Like Noise At Startup

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So for the last month or so, every time I start my truck, I hear a noise about 3-4 seconds later that lasts about half a second. It sounds like a bottle rocket shooting up into the air (that whistle/scream sound). It happens whether I'm in my 55'F garage with the block heater plugged for a few hours (coolant temp 80-100F), or if it's sitting in the parking lot at work at 20'F all day.

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And because this thread is worthless without a pic, here I am leading the charge to Rausch Creek last summer!

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