Ford 6.0L Power Stroke Diesel :: 2005 F250 Will Shut Off After About 20 - 30 Minutes Of Driving


Dec 22, 2015

Been chasing my tail and can't figure out an electrical issue. My issue is that I'll drive for about 20-30 min and the truck will shut off while driving. I'll pull off the road, let it sit for 10-20 min (cool down) and It will fire back up and go for another 15 min or so. Sometimes it will glitch/wig out when i try to start or not start....

I've replaced the following and monitored everything on a scanner.

-cam sensor
-crank sensor
-2 new batteries
-flashed the ecu

05' F250 6.0 King Ranch 4X4

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Ford 6.0L Power Stroke Diesel :: Shut Down While Driving

Just to give you a run down on my truck. It's a 06 F-350 4x4 supercrew 6.0 with 78,994 miles. The trucks has been studded with Apr and aftermarket head gasket, Powermax turbo with a wicked wheel, RCD EGR delete kit, 5" turbo back MBRP exhaust, Driven Deisel regulated fuel return system, high REV valve spring kit, EBT sensor, 58volt swamps diesel FICM, edge evolution, within the last 4000 miles New oil cooler, crank sensor, cam sensor, IPR valve, ICP, batteries and lift pump. I think I'm missing a couple things but that's the layout.

Now for my problems recently took the truck to Florida from Illinois towing a 8500# boat. Before I left I had the oil cooler changed, Rotella T6 5w40 ,New filters And 2 bottles of REVX. The try k didn't miss a beat on the 1300 miles trek down. It sat for 3 days before coming back up lite truck. I was gonna drive straight thru and with 1100 miles down and 200 to go the truck acted like it was running out of fuel and died at 90mph. Fuel Gage read 1/2 tank to go.

After letting it site a 1/2 hr it finally fired back up and drove 5 miles before doing it again. This went on 3 more times. I even limped it to fill up the tank thinking the gauge was bad. Nope did it again And called for a tow truck. This was in mid october and 20 miles ago. Since then I've replaced fuel filters, lift pump, IPR, ICP, cam and crank sensors, sent the FICM in to have tested, replaced batteries. No the problem is worse. It Now has created a serious miss when it's cold till 90 then it Idles smooth but keeps dying on me like it did when it was towed.

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I have a 04 late model F250. I have done the EGR delete, oil cooler upgrade, and blue spring upgrade. I have a SCT tuner but truck is currently set to stock.

My issue is it starts fine runs good but dies after about 2 minutes. No stutter or stumble. It acts as if some one just turns the key off. I have to let it sit for about 2 minutes and then it will restart. If I try any sooner then it just cranks but will not fire. This started about three weeks ago. At that time I would be driving and it would just die. I could slip into neutral turn key and it would fire right back up and I could continue down the road. As time has gone by the issue has reoccurred more often and now I have to let it sit for about 2 minutes to get it to start again but then as stated only runs for about 2 minutes and then dies again.

I have a scangauge and here are the readings I can get.
FICM main power is 47.5 - 48 volts at all times = good
FICM Logic power is 10.5 - 11.5 volts at all times = ???

IPR is 33% at idle = good Scangauge does not react fast enough to get info at startup.

ICP voltage KOEO 0.25 volts
Start 1.33 volts
Idle 1.11 - 1.13 volts dips briefly to 0.96 volts

ICP pressure Start 900+
Idle 830ish

Sync between CAMshaft and Crankshaft is 1 = good

Have not gotten fitting to do fuel pressure test yet.

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Just got this injectors done. Filled the tank up. Drove for 1/4 of a tank. Went to leave out yesterday. Made it out of my subdivision and down the road 3 miles or so. I was going 55 when the truck stalled. I tried to start the ignition it would turn over, but wouldn't catch to stay running. I did this at least 8 times. Friend came with Ether. Tried 3 separate times, truck started going dead. So i was about to give up... Tried it 1 last time, it fired up like a champ!

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts Then Dies - Shut Down While Driving

My truck is an 02 F250 7.3 with 280,000+ miles on it, so I wouldn't be surprised if I might have a number of things going wrong. It runs pretty good, but is still far from 100%, at least up to my standards. So the problem has been going on for the last two or three weeks and got worse today, and there were a few things leading up to it as well. I'll start off with the first thing that happened that I think might be related. It was about 6 months ago, my buddy and I were putting my new headlights in.

It was parked in his garage and we backed it out a little bit to try and adjust them. It was sitting there idling for a minute or two and just shut off or almost stalled out. Tried to restart it and it wouldn't start, tried multiple times to no avail. It acted similar to when I had glow plug troubles when I first got the truck, it would just crank and crank, but never actually kick over and start, along with putting white smoke out the exhaust. Ended up waiting about a half hour and then the truck fired right up with no problems after that, so I didn't think much of it.

Then fast forward to last week to when something similar happened. Started it up after sitting for a few days, started right up, idled for a few seconds and then just shut off. Started it back up ran for a second and died again. Tried a third time with the same result. Fourth time fired right up again and stayed running, let it run for a few minutes and was fine. Also along with this, there was a bad squeaking coming from the front of the truck, like what a belt would sound like. I have recently replaced the belt because it was squeaking and actually got chewed up and almost shredded completely apart.

So not sure why it is squeaking again, but not sure if this could be related or not. Then took it back to my dorm room to get my stuff, and then made it the hour or so drive home from school, without issue. Even went to a few stores before I went home, and shut the truck off and started it back up multiple times, again with no issues. When I drove back earlier this week it was fine until I got there and put it in park. It idled for few seconds and then cut out for a second, but then idled back up and continued to run fine. It has done that a few times as well. So it will do it on a cold start or after already fully warmed up.

Then it got worse today. Again had trouble starting it cold, same as what I explained early. Except second time cranking it wouldn't start at all, then on the third crank it started up and stayed running. But on the drive home is when it got worse. About 5 or 10 minutes into my drive, was just cruising doing at about 45 or 50, and truck just shut off, died/stalled out. It cut out and shut off for a second or two and then started itself back up and continued on like nothing happened. It scared the crap out of me the first time it happened, I was waiting for something like that to happen, but still wasn't quite ready for it.

The truck acted just like it would before you start it, with the key on, dash lights worked and the radio still worked. It did this 4 more times in similar ways, would die and then start back up, at various speeds and at roughly 5 or so minute intervals. I decided to just keep going as long as the truck would start and stay running, hoping to make it home. It did it a fifth time and this time the truck completely shut off and wouldn't restart itself. It was hard to see, as I was watching a few different things at one time, but I think it tried to restart, I noticed the tach bounce between 200-400 RPMS and then die. So I had to pull over and then restart it, fired up and drove fine. That was about half way home, and I made it the rest of the way home without any more problems.

So obviously I'm wondering what would be causing the truck to do this? I've done some reading and have a couple ideas, but not really for sure on anything. I was thinking maybe the CPS, I think it can cause a no start issue. Could ICP or the ICP sensor have something to do with it? I was also thinking maybe something fuel related, such as fuel pressure or a bad fuel pump. Any of those sound to be on the right track?

I have the torque pro app, but not exactly sure how to use it yet, and also just got access to my Uncle's Snap-on scanner, so I ran some tests and pulled some codes. How to more utilize these tools in diagnostics. I did get a few codes, but I'm not exactly sure how they might be related. The codes are pulled are:

P0470 Exhaust Pressure Sensor Circuit Fault. Just cleaned that out as well as the tube about a year ago, but I guess could be clogged again or has gone bad.

P1274 Cylinder 4 (E) High to Low Side Open. Did some reading and figured out that this could be UVCH related. At the same time, about a year ago, did new injector O-rings as well as all new Motorcraft UVCH's, so can't imagine that one is bad. Or that one could be loose, I would have guessed it would have happened more when I first did them, not a year later, but who knows.

Also pulled P1876 T-Case 2wd Solenoid Circuit Fault. Not sure if this is related at all, but also not sure what it means either. I read that it could be ESOF system related, which I do have, but I have manual lockout hubs, so maybe that's why it throws the code.

Also a few things that may or may not be related, but I think worth noting. Ever since I've had the truck the check engine light will pop on and off sometimes. It will do it on a cold start or, when I first start driving and its not fully warmed up yet. It does it most when the engine is still cold, and it almost never comes on once the truck is fully warmed up, but has came on and off more frequently lately. When driving, it will only stay on for a few seconds and more often when I'm lugging the engine or at lower rpms, and will commonly shut off if I let off the throttle.

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