Ford 6.0L Power Stroke Diesel :: 2004 - White / Gray Smoke At Idle?


Feb 20, 2015

I have a 04 6.0l and all of a sudden it started dumping white/grey smoke at idle and when I drive it it goes to black then let off throttle and back to grey/white I had an up pipe leak at the y pipe I thought it might be an issue with that but I just got done fixing it and the problem still there so iam guessing it's either a sticky injector or the ficm but it starts up nice and does not knock around egr delete is don with all the goodies arp studs ect also the injectors have only 30k so it's hard to believe but iam just stumped haven't tested ficm yet and my tuner doesn't pick up any codes

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Ford 6.0L Power Stroke Diesel :: 2005 - Smoking White Or Gray At Idle But Blowing Black Smoke On Acceleration

Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

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Ford 6.0L Power Stroke Diesel :: Loud Idle Knock / White Smoke Coming Out Of The Exhaust

I noticed a rough idle after driving an hour with a 6000 lb trailer and stopped at an offramp. Had no performance issues to that point in an hour drive. Then I noticed a good amount of white smoke coming out of the exhaust. The idle felt just like when I had a contribution/balance code on #5 a year ago, and a new injector fixed that. Before long (10-20 minutes later) the idle got real loud, like a big knock/loud tick every revolution.

I had a bunch of stored codes, so I reset them and later found a P0281 - Cylinder 7 contribution/Balance and P0404 - EGR control circuit range/performance were the 2 that came back. I drove it 2 more hours to get home. It ran well under load, but coasting or stopped gave the loud knock, and stopped and idling was a rough, inconsistent idle. It even stalled on me 3 times when braking for a red light (auto trans). There was a lot of white smoke all the time, plus a little dark smoke on acceleration.

What would you recommend for troubleshooting steps? I could put a new injector in #7 and clean the EGR valve, but want to have a good idea that will fix it first. Is there a good chance I have a messed up piston in #7 now?

Codes I cleared:

P0148 Fuel delivery error
P0234 turbo overboost (i know i need to pull and clean the turbo anyway, unrelated to today's issue)
P0281 Cylinder 7 contribution/Balance
P0404 EGR control circuit range/performance
P0670 Glow plug (I had the module unplugged a while ago)
P0683 Glow plug (I had the module unplugged a while ago)

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Ford 6.0L Power Stroke Diesel :: 2003 - Blowing Gray Smoke On Acceleration

I bought a 03 6.0 dually a couple months ago. Got a good price on it. I use it very little, around town sometimes and used to pull a 7000 lb camper sometimes. My issue is, the other day I took off with the camper. Drove for maybe 5 miles then stopped and waited for traffic. When I took off again it was blowing gray smoke when I was accelerating and had little power. I was going about 30 mph for about a mile at about 3000 rpm up a very gradual hill. I was in the tow setting. When I got to the top of the hill it seemed to recover. I pulled over and shut it off then took off again without any issues.

The next day when leaving camping it was the same thing. Took off and saw gray smoke and had little power. After about 1-2 miles all was well again. Truck has 202k miles. Recently replaced oil cooler, egr cooler has been welded shut at both ends, turbo has been cleaned and all the filters and fluids are new. I have a Scan Guage 2 and monitored the ficm voltage and it maintained 47 to 47.5 volts. I know 2 injectors had been replaced when I purchased it as well and the egr valve by a dealer(they said it showed the cooler was clogging but like I said it was welded shut). What I should look for?

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Ford 6.0L Power Stroke Diesel :: 2004 - Low Or No Power / White Smoke

I bought a 2004 power stroke with 100k miles, ran well for 15k miles then started having low power for first few minutes to no power, regular oil changes and fuel filters at 5k, checked FICM 48v KOEO , 48v cranking, new batteries just in case. Oil pressure when cranking at 50% of gauge , even crank cycle will jump when trying to fire, no loss of coolant, block heater working, it did start a few a few times and blew white smoke until warm then full power but the last 2 times I did get it to start it ran for less than 1 minute and died could not restart.

Fresh fuel additive in both fuel and oil for stickshion, have read hundreds of posts but not seeing similar problems no codes. With key cycle 120 amp draw on passengers battery for approx 25 seconds 48 amp on right battery glow plugs good due to the amp draw? So I think my FICM is good, good oil pressure cranking, the oil pump should be good, ICP good? Because of gauge coming up? Everything I read says black smoke for EGR soot issues. Not sure where to look.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - White Smoke Coming Out Of Exhaust

Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Intermittent Heavy White Smoke

Yesterday I was coming back from town and as I was looking in p/s mirror changing lanes I noticed heavy white smoke. I only noticed this upon decel or coast. Once I rolled back into the throttle the white smoke would dimminish. I'm sure it was coolant from the smell. The truck (04 F250 CC 6.0) is now at the dealer for troubleshooting. I believe it to be a blown head gasket, but wouldn't that make it blow white smoke out the exhaust all the time? Maybe a cracked EGR cooler?

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Ford 6.0L Power Stroke Diesel :: 2004 Truck Blowing White Smoke Constantly While Running

My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.

Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.

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Ford 6.0L Power Stroke Diesel :: 2007 - Chugging White Smoke / Smelled Like Unburnt Diesel

2007 6.0 6 speed, 187,000 miles. The other day started truck, had been running about 20 minutes before. Started fine, go to drive, chugging white smoke, smelled like unburnt diesel, baby truck home, seemed to run ok at low rpm, truck warmed up and ran fine. But I also noticed turbo boost was acting funny. Truck ran fine next few days. Then this morning, started cold fine, started to drive it and same chugging white smoke, it quit by the time j got to the end of my driveway, but drove to work, it quit smoking, ran pretty smooth, but will not build any boost. Truck is bone stock except for exhaust, it's straight piped. Ok. So this eve I borrowed my dads edge cts, here's all the engine codes:

P0069
P0269
P0299
P2262
P2269

The last one is water in fuel, since it started this crap I did notice it was right after it came on in the dash. I'm trying to figure out where to start....

On another note. VGT duty shows 85% at idle ?
Ficm voltage is constant 48 volts
Newer batteries

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Ford 6.0L Power Stroke Diesel :: Died - Low Fuel Pressure - Blew White Smoke - Diesel Smell?

no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: White Smoke From Exhaust?

yesterday I went out started my truck and white smoke started coming out my exhaust so I turned it off waited a bit started it back up let it run for a bit smoke went away drove it about 60 miles. Later that night it did the same thing but I was 2 gallons short on coolant drove it another 60 miles ran fine. Next morning decided to take it to a shop put more coolant in it drove maybe 20 miles to shop got there turned it off everything was fine never over heated once. So this shop is now telling me my trucks hydro locked and I steamed the EGR valve. And there telling me it's gonna be $8000 to fix it .

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Ford 6.0L Power Stroke Diesel :: 2004 - Black Smoke When Starts To Idle

I have a 2004 f250 i purchased a month ago. Its been cold in Denver this last month which is why I didn't mind it much. But now that its been in the 70s im concerned. Its always the first start up that it acts up. I go to turn the truck on and it starts idling for only a sec or two, then shuts off. I crank it about 3-4 times before it actually comes on and stays on. There is black smoke not white smoke once it starts to idle. Once idling it stays on and drives the way it should. If i try to start the truck again it will do so with out hesitation. I just did a tune up at grease monkey including fuel filters and oil filter. again its the first start up always.

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke At Idle When Warm

I have a Tymar intake, magnaflow exhaust, a DP Tuner and I have Rosewood Diesel injectors.

I had a bad oil leak recently and it seemed to be coming from the turbo area so I changed all the o rings back there and deleted the EBPV system (I cut out the butterfly and welded the holes shut, cut the part of the pedestal that held the actuator because it looked like it was leaking and welded the oil holes in the pedestal that fed it. I left the actual EBPV sender in the pedestal and kept it connected to the harness)

After all that was done I checked the oil and it was low but still on the dipstick so I drove it to the local parts place to get some more oil, about 2 miles, because I wanted to check for leaks. It was not happy, ICP low code came up it was sputtering and jerking when stopped at a light. I got to the store and parked it, it took about 3 litres of oil and seemed to run pretty good after that.

But on the way home I noticed a bunch of white smoke, I figured maybe an injector was stuck. I started it a little later and no white smoke in the driveway so I thought maybe it had gotten lubed enough and had sorted itself out. That was a few days ago.

Today I started it and let it idle in the driveway for about 15 mins and no white smoke, I wanted to get it up to speed a little so I took it to do an errand that was about 10 miles away, lots of lights and a bit of highway. It would run fine while going at speed but as I would slow down for a light the ICP would go down to around 600psi and the white smoke would start, as sitting idling a huge cloud of white smoke would form (yes, I was that guy), once I could take off and get it running a bit harder it would go away again.

I am assuming that I have a stuck injector (or cracked), I have no oil in my degas bottle and it doesn't look like it is fuller than before. Seems like I may have used more fuel than I should have, but pretty hard to tell just from the fuel gauge.

I have tried a buzz test and they all sound the same, tried a Compression Contribution test, no codes from that.

How can I locate a stuck injector? If that's what it is?

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Ford 7.3L Power Stroke (1999-2003) :: Missing At Idle - Power Loss At 50 MPH - White Smoke From Tailpipe

My 02 excursion is missing at idle and jars the whole truck around going approx 50mph feels like good amount of power loss but still pushing 30psi boost, just got autoenginuity all injectors buzz fine on the test, contribution test show balance fault in cylinders 1&8, should I look for o-rings to be bad, uvch, cups cracked or what ----- turbo fine, hpop great condition, new IPR, new fuel pump and hutch mod, about. 250k miles on truck nothing else major showed up on ae.

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Ford 6.0L Power Stroke Diesel :: White Smoke And Minimal Boost

Ok, took the sub for a spin around the block yesterday. Turbo was singing a tune when I left. white smoke and minimal boost on the way back. It is spinning, just not boosting very well. Stuck? Electrical problem? any pointers, or easy stuff yo check, before pulling the pump?

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Ford 6.0L Power Stroke Diesel :: White Smoke - How To Bullet Proof

I have the green light to bulletproof it. I just tore out the engine so she is on a stand now.

The whole backstory to this truck is one day a while back he was driving, noticed white smoke and instantly parked the truck at his house and fell on some hard times and couldn't get it fixed. The truck sat for some years and now was putting some life back into her.

I drained the oil and noticed right away the chocolate milk that was coming out of it, so right there I'm heading towards head gaskets.

What I am looking for is a list of the practical things to do to the engine while it is out on a stand. I am not looking for an extra 1000hp, just looking to bulletproof it so he won't have to worry about any other failures. I'm also looking for other maintenance items to change as well, maybe injector cups?

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Ford 6.7L Power Stroke Diesel :: Sickening White Exhaust Smoke

I was passed the other day by a newer (square mirrors) nice-looking Super Duty that was slightly spewing white exhaust smoke. As a life long truck driver, I know a few diesel smells (and I kinda like some ). But, this was so pungent that it was irritating my eyes inside my own cab.

It was so irritating and nasty smelling, that I had to slow down (to let him gain some ground) and open my windows to clear out my truck. So that I may be better informed, what could've caused this?

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Ford 6.0L Power Stroke Diesel :: Blowing White Smoke Out Of The Exhaust

I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?

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Ford 6.0L Power Stroke Diesel :: Make White Smoke While Idling?

Replaced turbo stock with a wicked wheel. Truck smokes like crazy took turbo out rebuilt it and reinstalled in truck now truck pukes white smoke and has a of white smoke while idling. I don't get why. I've rebuilt injectors about two months ago. Truck is stock not bullet proofed at all. Truck has 170k head gaskets were done at 130k.

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