Ford 6.0L Power Stroke Diesel :: 2004 - Surging On Takeoff And Blowing Black Smoke
Dec 15, 2016
Ok I have a 2004 f250 6.0L, has 104k on it. A little back story... truck was running well when I started to get surging on takeoff and it was blowing black smoke when it surged. After it hit 1600 rpm it would blow out and run normal. So did some research and found it could be the FCIM, I have the 4 pin and tested it and had 48.5v so it tested good. Did some more research and found symptoms leading towards the ICP so I replaced that and the ICR also.
Upon doing this my surging issue cleared up but now I'm getting a miss around 1200 + rpm weather it's in park Reving it or driving, but it is not throwing any codes, I did check with my code reader. I have also changed both fuel filters and have the EBP sensor on order as I hear they can be troublesome. My question is what should I do next or look at? I was trying to avoid the dealer so I can learn more about the truck in diagnosis.
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Found a 2004 Ex, Eddie Bauer edition says it has injector issues, blowing black smoke........ It is apart cause he thought it was the EGR. Has 245,000 on the clock. If the body is super clean I'll give him a offer, it's going to get a motor either way and I'll have my Ex back.............I really miss that truck!
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06 250 w 65k and it is sluggish on take off, and puffs black smoke most of the time. other than that it runs good.
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So I am not sure exactly what is going on with my truck. It is a 2004 F250 has a 6.0 L. Sometimes when I take off from a stop the truck has no power and blows some black smoke. Then the turbo kicks in and all is fine. It comes and goes when it pleases no matter the temperature. What started happening is when I drive it a steady pace on the highway sometimes the turbo gets quieter and louder and quieter and louder sometimes when it gets quieter I see a little bit of black coming out of the tailpipe. Sometimes it doesn't do it at all. Also sometimes when I let off the gas the truck sounds like it's trying to laugh at me like a wastegate is fluttering.
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6.0. 115,000 miles. Everything stock, except bully dog intake filter.
I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.
Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???
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Driving home 2003 6.0 started blowing a ton of black smoke, cars wouldn't get behind me. Found an exhaust leak on the driver side up y pipe. Would that cause this much smoke? 2 codes were 0284 and 0281, I replaced those injectors about 10k ago, at the same time replaced turbo, hpop, egr valve and cooler delete, and new oil cooler.
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Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.
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I was towing my camper uphill and my 03 6.0 started missing and blowing black kid smoke. Next thing I know I hear a loud pop and steam is coming from under the hood and the truck dies. I pull over and discover the degas lid is stuck on and the bottle came apart at the the seam and the truck will not start. 6.0 with 120k miles
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I have a 2004 f250 i purchased a month ago. Its been cold in Denver this last month which is why I didn't mind it much. But now that its been in the 70s im concerned. Its always the first start up that it acts up. I go to turn the truck on and it starts idling for only a sec or two, then shuts off. I crank it about 3-4 times before it actually comes on and stays on. There is black smoke not white smoke once it starts to idle. Once idling it stays on and drives the way it should. If i try to start the truck again it will do so with out hesitation. I just did a tune up at grease monkey including fuel filters and oil filter. again its the first start up always.
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My dad has a 04 f350 6.0 and on his way back from a trip he filled up and drove 60 miles and it started smoking white smoke, after he let it sit a while he added fuel injector cleaner thinking it might have been somewhat bad fuel. Drove it 20 more miles and it it changed to black smoke and started sputtering like it was missing. Blowing a lot of smoke. Took it to ford dealer and they checked for codes and it said the #8 injector was bad and needed replaced. My question is would the injector going bad cause all the smoke and missing?
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I have a 2003 F250CC 7.3 with 200,000 miles on it. I just purchased this truck about a month ago. My question is it blows black smoke. A little at idle but mostly when you give it any pedal. I have replaced all of the injector o rings and that didn't make a difference. Then I had it tested and it failed a CCT test on #2 cylinder. I have an injector to put in it, but am curious to find out if 1 bad injector would be enough to make it smoke all the time. I keep getting P1211 ICP pressure above desired. I had a friend of mine who used to work at a ford garage take a look at it with his computer and he said that everything looks good other than the CCT test.
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My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.
Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.
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Started with lots of black smoke all of a sudden. Not under any significant load at that time. Reached destination (barely) and started the search. Have taken off blue connectors on CAC passenger side. Top is marginal but see no holes. Pulled the MAP hose and see nothing unusual. Have not checked the driver side CAC or the BPV sensor. Have a ScanII device that shows no codes. Got my other scanner and it too shows no codes.
Had it towed home over 100 miles 'cause now it just barely runs. Idles fine but have a engine noise change (deep and hollow) every once and a while at idle. EGR leak? Doesn't blow black smoke anymore. More of a white/blue. Exhaust smells odd. Absolutely no turbo activity. When shutting hear no whine down of the turbo. No boost evident on the dash or on the scan II. I am at a loss at this point. Will check fittings again.
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So I started to NM from fort worth texas with my 33" camper blew my CAC pipe four times. Finally got there. In the morning it took longer than expected to start. When it did white smoke. That was replaced with black smoke under full throttle.
I went from elevation of 700 to 8000 Ft. Should I care about black smoke? Meaning should I take it to Ford and get a rental car to get it looked at for our trip home.
96 degrees towing at 70mph with lots of climbing mountains.
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1st Ford was an '08 to '10 model F250 6.4L that had an engine fire on I-82 towards Ellensburg in the passing lane.
2nd Ford was a 2005 F-250 6.0L at Vantage, he had black smoke coming out of the exhaust and a terrible engine knock, and was pulling a 32 ft TT. When I went to go talk to him, he had no idea what a ScanGauge was or anything about the truck.
When I looked at the engine bay with him I saw the EGR valve had been deleted with a block off plate and not plugged into the fan hanging on the side anywhere, he had the high rise aftermarket oil cap installed, ALL the metal/aluminum parts had bad oxidization. He had no gauges whatsoever.
Then to top it off, he said he was going to try and make it to Ellensburg while pulling his trailer. I told him he had a 4% grade for 10 miles in front of him to climb, and the another 35 miles after that on flat ground. All I could feel was, "is there any hope for this guy"?
Anyways, my question is, without any gauges, what would be some good educated guesses with the black smoke and knock? I am mostly just curious what this guys issue might of been with his truck since seeing the symptoms first hand.
My thoughts are the oil cooler leaking, and making the injector(s) stick open.
Of course now that I think of it, there's probably too many scenarios to mention.
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Today I was riding along and all of a sudden I noticed a loss of power. I look in the rear view mirror and get into the pedal and a lot of black smoke. When I get to where I'm going and stop I noticed the idol was a little loopy. I never saw a check engine light. I have the Edge insight. I had two codes. P1000 OBD System readiness test not complete. P2290 ICP TO LOW.
When I would reset the codes the P1000 came back instantly every time. I parked the truck for about an hour. When I started it back up everything was normal. The power was back and no smoke. This happened two more times throughout the day. I have heard people describe a sticking EGR Valve causing these symptoms. Is that where I should start looking or is the ICP the culprit or something else?
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I have a 2003 with 150k miles. My 6.0 has black smoke and can barely crawl up a hill. Dealership is 30 days out for an appt. Air filter, oil change, alternator, and batteries are new. I removed the EGR valve and cleaned, but the valve seat is not perfect. I can see 20 to 30 mil gap around half of the seat. Is this ok or will that little gap cause this?
Hoses all look good. No alarm lights. I have no diagnostic tool but I can use a meter well. It did have an airbag light but I found the fuse missing and replaced it. The air filter alarm switch fell apart but I bypassed it till I get new part. No alarm lights now.
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I went out to the store today all was fine came back out and started driving got 2 miles down the road to a red light and the truck about stalled no power it doesn't smoke at idle but revved up it blows black and some white and the truck shakes. I am thinking its stiction or bad FICM????
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05 6.0 deleted and studded. 170k fresh filters and oil, no CEL or codes.
This has happened 3x in months, so it intermittent. Truck will start fine cold, except for this last episode ....
Truck starts right up, idles correctly, speed bumps up if its cold enough to trigger the high idle. About mid way through its warm up, at approx 130-140 idle falls off, barely runs. Almost knocking. Black smoke if you give it throttle. Has no power when its doing this. Truck will not move and almost dies in gear. Give it til 185ish degrees then pooof! All good.
However 2 days ago it wouldn't start. Cranks but won't catch. Stumbles and dies. Finally got it to start after setting the charger on it. I killed it. But this time when it started it was straight into its rough idle, no power...until about 180. I switched it off, restarted it and it was totally fine
Ficm is 47-47.5. Every now and then I see a 46.5 for a split sec
Hpop is 700-800cold cranking.
Not sure what else to look at.
Moto craft filters.
Amsoil 5w-40
Archoil in the fuel and oil
Twc3 at every fill up.
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During an out of town trip today, 6.0L 2006 started burning black smoke when accelerating. Was bullet proofed in 2013 without replacing injectors. Running a SCT programmer. After getting home I connected the tuner and didn't have any DTC's. Checked the oil, didn't smell any diesel on the oil stick. I was running the street tune, so I changed to the performance tune and it doesn't seem to be smoking as bad. What could be going on? This site has always came through for me (a non mechanic) when troubles start.
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Black smoke is bad I think, especially when I push on the gas pedal, and I hear a bad whine or something that sounds like a very loud power steering pump whining.
I also have zero on the boost gauge. The truck barely pulls itself back home and black smoke is dribbling out of the exhaust pipe.
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