Ford 6.0L Power Stroke Diesel :: 2004 - No Start After Head Replacement
Aug 29, 2017
So I'll give a little history. Had blown head gaskets so I tackled that got it back together and now I can't get it to start. I have a monitor but it won't tell me if I have ficm sync. I have 1500 psi cop reading. I have spinning it over far 15 to 20 minutes. I'm using a bluetooth scanner and a app on my phone. I have no codes thrown or anything else. Do I keep cranking on it or am i missing something.
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So, I blew my head gasket and have been looking for what to replace it with. From what I've seen, just an OEM gasket would be best.? I'm also putting ARP studs in it, unless there's another brand I should put in it.
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I'm going to be doing head gaskets on my 2006 F350 6.0. I know I need the head bolt tool and head lifting fixture. I have the tool to release the injector wiring plug from the head. Are there any other specialty tools I need? I saw in Hot Rod magazine a few months ago there was a new head gasket for the 6.0. Unfortunately I don't have the magazine anymore. I can't remember the brand of gasket. I know everyone in the past has said use OEM Ford head gaskets. Lastly, can I do the head gasket job and put studs in without pulling the cab or HVAC box?
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Ran fine, did the head gaskets ,egr delete, oil cooler and 12mm dummy plugs. Primed the fuel system, oil pressure looks good on the guage , spins fine but doesn't seem to be making any attempt at starting . Gave it a shot of quick start and it never so much as kicked. Everything looks good, nothing leaking and nothing obvious. To top it off we are without power after Hurricane Mathew left his mark.
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I have a 2006 6.0 that i did head gaskets on about a year ago. While I was in there I put some new pistons a valves in as well. I finished doing the job and it started and ran great just smoking a little bit. Test drove it a couple of times and still seemed great but still smoking. (white smoke) about a week went by with me driving the truck then one day driving to work I parked it then all of a sudden the truck shut off like some one hit the key and wouldn't restart after that. Either doesn't work i put a ficm in it before the head gaskets went out. new HPOP before head gaskets. I get oil pressure in the dash but it takes a long time to build up. cranks like a dream but doesn't even try to fire.
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I had a bunch of down time from knee surgery and needed to replace the oil cooler. All OEM parts were used except for egr cooler being sinister that came new but hadn't installed. Truck ran fine but deltas were getting 20-25 while unloaded. I have replaced some of the pigtails when needed, but having it apart for the other work. I looked very close at the main engine harness which was oil soaked and carefully unwrapped it checking for any problems. A couple of the pigtails were replaced and all re wrapped with abrasive type tape. All connections looked good but hit the key and no start just cranking over. Did it a couple more times and it fires but rough. Trying again and it's sounding new. Shut off re try no start. I didn't touch anything other than egr cooler oil cooler and wiring harness...
Koeo. Koer
Ipr 14.8. 33.4
Icp. 2. 950
Icv .23. 1.09-1.43 fluctuated
Ficm in 12.9v cranking 48.5 and 48.5 running.
Batteries are fully charged with trickle chargers
13.9 at batteries
Fuel bowl is 57 then 55 if it starts.
Every so often it's showing ficm sync 1 and sync 1 and starts and runs smoothly. It's non consistent. I've checked continuity and get from pcm pins 2ohms resistance. I'm thinking wiring harness but really cleaned it and checked it thoroughly. I've hit the wall. How to track down my issue?
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In my motor build I'm replacing the HPOP fittings in the head. Do these need any sort of thread locker to secure?
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I have a 2004 E350 6.0 with a bad vacuum pump. I tried looking on Youtube for a video on replacing the pump but no luck. Looking for a video or instructions on replacing the pump? It looks fairly easy but you need to be a snake to gain access to the pump bolts.
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after a loud screeching sound that sounded like a spun shaft rubbing on metal iwent under and found the starter wabbling around. Its going to be a first for me. Anything out of the ordinary i should know before moving on with the replacement..
04 f250 diesel 6.0
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Attempting to take this on myself. My passenger side manifold was replaced a year ago.....BTW This damn truck - all stock - no modifications of any kind - just turned 100k miles. One owner - me.
So I have removed everything I think I need to to gain reasonable access including the fenderwell and all the intake tubes and battery and coolant reservoir. I want to use some heat and try not to break the bolts but there is a thin wiring harness just above the exhaust manifold. I can't find it in any diagrams on the ford parts site. It looks like the glow plug and injector harnesses are up above near the intake manifold but this one is down below all that. It connects to small rubber thing - 1 for each cylinder. There is nothing else electrical near it - everything else is up top.
Now my rant - look away if you are a die hard ford truck fan or 6.0L powerstroke fan.
So far I've had to replace both exhaust manifolds because they burned and rusted right through. New transmission cooler lines -yes - rusted through and cooler (because we couldn't get the lines off without destroying the cooler). Cat got clogged (that was fun to find and fix). All 4 front ball joints replaced. Transmission dip stick tube rusted through. Several brake lines had to be replaced due to rust. The air conditioner quit with about 80k miles. I haven't fixed that yet. My oil pan is rusting through and needs replacement. Friggin oil pan! I have never in my long life experienced that. I know of other diesel pickups that are older with far more miles that live in the northeast, used for plowing and never garaged that don't have their oil pans rusting through. Just had to change both power steering lines that go to the gearbox due to leak caused by rusting through. EGR needs to be cleaned or replaced almost as often as the oil need changing. This POS needs to be out of my life!
Too bad because if it was dependable and wasn't made out of the cheapest crappy metal Ford could find it would be a great truck. Rides and hauls great. Plows great. Good looking truck, too. Standard cab 8 foot bed. Dark green. Just can't keep doing this.
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Is this job worth doing as a preventative maintenance item? I replaced the rear fuel rail plug (aka banjo bolt) o-rings because they were very easy to get to with the up-pipes out. But the cylinder head plug in the rear is pretty high up and even with the up-pipes out, there isn't enough room to get a breaker in there that's long enough and has enough movement to loosen it. The front would be easier to get to, but both accessory brackets need to come off to get to them on both sides.
As far as I know, none of them leak but they're all 17 years old... BTW in case you haven't been following, I'm doing up-pipes, injectors, turbo, rebuilt HPOP & fuel bowl, boots & clamps, etc. so I'm trying to knock out any PM items while I have it apart.
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My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?
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Truck is a 2006 F-350 6.0, ARP studs, Ford Head Gaskets, Bullet Proof Diesel Oil Cooler Kit and EGR with an SCT tuner on tow mode.
Towing approx 15,000 pounds noticed truck started to lose power and misfire. Pulled over and noticed engine oil all over the driver side on engine, looks like it sprayed to top of engine as well. Oil on valve cover, FICM, exhaust manifold. I looked under the truck and saw that oil is all over bottom of the truck, differential covered in oil as well. Looks like blue smoke coming from tailpipe and smells of oil burning. Cannot tell where oil originated from.
I removed the EGR Valve, to see if there was moisture on the valve and when I looked into the intake manifold there is engine oil pooled in the bottom of the intake manifold and on the EGR Valve.
This is not dirty water from soot, it is oil. Truck is misfiring, with no codes being thrown. I noticed a small amount of white residue around the radiator cap however I had just filled up the reservoir, week prior. I unfortunately do not have gauges in the truck and rely on the factory gauges; coolant temps did not rise or move at all when this happened. I am not sure if I blew a head gasket, and really confused on how engine oil got into the intake manifold. I ran the engine with the air filter removed and can see blue smoke coming out of the CCV and oil in residue in front of the turbo inlet.
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I Have two questions on installing studs. Does the 6 oclock dowel position really matter? To me it doesnt make much sense because the timing isnt changed with just studs so there should be no issue with valve clearance and such. Unless something isnt installed correctly.
Also what is the best way to clean the block? I thought Senior Master Tech on youtube had an interesting way with a piece of angle iron.
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Any head handy that they could measure for me (or head gasket)? Wondering what the dimensions of the head surface is.
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If you have a blown head gasket on a 6.0, after the gaskets were removed would you be able to tell where the gasket failed?
Since the gaskets are metal or multilayer metal in some cases would you be unable to tell where the gasket failed or would it always be visible?
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I just had headgaskets (oem) studs, egr delete,oil cooler done on my 06 plus water pump cause the gasket blew. I have a sct livewire hooked up monitoring everything and tonight i noticed that the eot and ect's were way off. fully warmed up and rolling 65 Anywhere from 40*-50* out it was eot-156 and ect-172. Degas bottle was at the normal level.
I am also having issues with the fuel gauge. Every now and then the gauge will go to E and the miles to E will display ---. Turn the truck off and back on it works again. I am half assuming its the plug on the sending unit or the sending unit itself.
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I just pulled the cab and did headgaskets, studs. I put everything back together and when I turn the key, nothing, no lights, zero.
I've checked all connections and batteries are good, checked all fuses, where to start with this?
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So I am just wrapping up getting my head gaskets done for the second time. Last time was 7 yrs ago. Truck now has 90K mi on it and I have had nothing but Matt's tunes on it since the head gaskets were done originally. I have only towed once and I put the 8K tow tune on for that trip.
ARP studs were used but heads were not decked then. OEM gaskets, done by Ford.
So a head gasket failures with ARP studs and doing everything else the FTE way?
New heads are decked and o-ringed. Planning to go a little more gentle with the tuning, but don't really want to. Driving it stock just sucks.
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I have a "VAN" Ford E350 and I need to check push rod on cylinder 1 and 5 left bank, how to do this?
Is ok if I remove the ARP head stup then check push rod and then re torque the head stud?
Full Story here : [URL] ....
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I just did head studs, gaskets, egr delete, oil cooler, hpop, up pipes, exhaust, and turbo rebuild on my 03' 6.0. I started the truck and it ran kind of rough but I figured it was air in the oil. Then I heard a choppy sound from the tailpipe and my first thought was bent pushrod. I let the truck run for a couple of minutes while I looked and listened to the engine and it seemed alright but I shut it down to pull valve covers. I had a code for cylinder 5 contrabalance so I started there.
The pushrod was definitely bent so I ordered one and threw it in. The truck runs amazing now compared to anytime I have ever heard it run, and all rockers move as it looks like they should but I still do have popping through the intake. I took cylinder 5 pushrod back out and I think the gasket bent from when the pushrod bent the first time. Even though the rocker is moving I think the bent gasket is pushing the pushrod on the side of the lifter maybe? The guide in the gasket is folded over and I don't know how the hell to bend it back besides a screwdriver.
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