Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Suddenly Began To Stall When Pressing The Accelerator


Nov 3, 2011

While driving the other day, the truck suddenly began to stall when pressing the accelerator. The water in fuel light came on as did the glow plug light. This continued with the truck sometimes dying all the way and other times just stalling then picking back up. No difference in throttle pressure seemed to make a difference except that letting off totally then slowly pressing seemed to let it keep running sometimes.

So I get home and drain the fuel water separator. I gets about a thimble full of water and lots of the rusty looking junk others have talked about. Try to run the truck again, same thing as before. I then changed fuel filters and thought that had it licked but after about 10 minutes it started again. By the way, the 6mm plug seemed to have about a third of the threads rusted off. Not sure what that means as I drain it at least twice a year.

I have read a lot about the ICP and IPR issues and was wondering if this could be my problem. I am hoping its not the HPOP. My other thought was something in the fuel tank blocking the in tank filter. I checked the top mount bowl and it was only about two thirds full after running the truck

Truck info: Late 2004 Ford F350 Dually 4x4 crewcab, 6.0, EGR delete plate,4" turbo back exhaust with cat delete, no muffler,K&N filter and filter box, Diablo tuner usually set to 60hp upgrade.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low Idle RPM And Stall

Ok a little background on this truck. it is a 04 F350 6.0. Early build, with the ipr under the turbo an the earlier hpop. A few years ago the oil cooler blew on me and I got it rebuilt with a full bullet proof diesel kit and high flow egr cooler. Last year my turbo went out and I had it rebuilt and added a 5" MBRP turbo back exhaust. there have been multiple other parts updated and replaced but those are the major ones.

A few weeks ago I began loosing my oil pressure at idle. It was hard starting as well. I though that was from the cold winter here but it apparently wasn't. Before I had a chance to check the truck out, it lost all power on my way to work and staled out on me.

I just finished tearing into the high pressure oil pump. Found the ball plug was gone from the side. Tapped and plugged it. When I started it up it seemed to be idling fine. After it warmed up a bit i gave it some throttle and it would not go over 1000 rpm and spit out black smoke. Once the engine temp came up the idle speed dropped to around 300 rpm and eventually stalled. My oil pressure never dropped and the check engine light never came on. With the engine up to temp it will turn over and fire but as soon as I let go of the key it dies.

I do not currently have anything to get readings other than whats on the cluster. Do i have any options that wont cost me a ton to get my readings?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Lack Of Power While Accelerating / Stall And No Start

I have a 2004 f350 with a 03 bullet proofed motor. The truck did not have any power and the turbo wouldn't support until I put a new vgt solenoid in and it ran great for about 3 miles... Stalled doing 65 kinda lacked power while accelerating but got up to speed quick. I pulled over and no start. It is running error code kam on pcm from disconnecting batteries but could this cause the stall and no start? Or should I be looking into icp sensor?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Intermittent Loss Of Power / Stall Or Stumble When Engine Is Cold

I just bought a 2004 F350 6.0 cclb 6 speed with 260k on it. The previous owner seemed to have taken good care of the truck. It is basically stock with the exception of the blue spring mod, and a sinister diesel coolant filter. Anyways, I brought the truck home and it ran great. Now I have an issue that needs to be addressed.

The issue: I am experiencing a intermittent loss of power, stall, or stumble when engine is cold. After sitting all night the truck will start fine and idle fine. But when I try to accelerate and bring engine RPM up the engine will stumble and lose all throttle response, when this happens the WTS and WIF light flash. Sometimes it just stumbles, sometimes the truck will actually die and then restart. The issue seems to go away after the engine has reached operating temp.

I did some research on the issue and it seems there is actually a TSB out from ford for this issue. It explains that some 2003-2004 6.0's might have wiring harness chaffing issues. This is what the issue I am having seems like to me (shorting harness). I looked up codes on the truck and there is an active code (#8 glow plug circuit fault). I did a short visual inspection of harness and didn't see anything out of the ordinary. But i wonder if it would be worth changing both sides of the glow plug harness?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Will Not Start

A little background, this is an 04, f-350. It sis not start a week ago so I charged the batteries and it started, started fine this morning, (had not driven it for the week) Drove it to work, 35 miles, parked it, and it will not start.

I downloaded Torque and got a few numbers,

HPOP 1900 FMP 48V (repaired last summer) and FVP 11.5V.

Ran out of battery to surf more and look, so I am trying to figure out the app, and the issue with the truck. It seems to turn over good, until I ran the battery down, and the GP cycles normally, and the injector buzz seems good. Temp is in the 50's...

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Leaking Fuel Under Truck

I have a 2004 Ford F350 6.0. It is leaking diesel from the front of the engine to the ground. I have a video of this and pictures as well but I'm not sure what I'm looking at. What I can do??Puddle after about 20 min of running.

Dripping from here, left of hose....

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - 4x4 Will Not Engage From Inside The Truck

I have a 2004 F350 with 6.0. My problem is the 4x4 will not engage from inside the truck. I have to get out and twist each hub to lock in the 4 wheel drive. If I rev the engine with high rpms the front will lock in with a big jerk. It use to lock in just by turning switch. What is the best way to fix it?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Buzzing After Truck Shuts Off

2004 f350 after i shut the truck off something was buzzing. So I popped the hood and found its the injector harness or injectors.Is this normal or something I need to look into?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Rear Of The Truck Sways When Going Down The Highway

04 f350 drw 2x4 ... I know this is a weird question, but i put 4 new tires on the rear of my truck and developed what i can describe as "loose body" symptoms. Most noticeable in going down the highway it feels like the rear of the truck sways and its hard to control and keep straight at times. Check tire pressures n front and rear suspension for broken springs or loose joints. Nothing looks broken or out of place. Prior to replacement truck drove straight n all was good. Also noticed steering wheel is now off center.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Accelerator Pedal Too Stiff

I have a 2006 F350 Crew Cab with the 6.0. It is used primarily for towing a fairly heavy 5th wheel RV. I find that the accelerator pedal pressure is much higher than any previous vehicle I have ever owned. The problem is magnified by the fact that I have a previous ankle injury that makes it very uncomfortable to have to press on the accelerator so hard for long periods of time.

I try to use the cruise, which sometimes works on flat ground, but the shift point at my desired cruising speed is such that the slightest grade will make it downshift. With the cruise off and my foot kept at a constant pressure, the truck pulls up the slight grades just fine with no significant loss of speed and no downshifting.

Is there any way to lighten the pressure it take to push down the accelerator? I know it is actually moving a throttle position sensor, but is there also a pedal return spring here that is too stiff for me?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Stall / Sputter Now No Start

Its a 2003 f-350 6.0 started out just stalling out throw it in N it would fire right back up then started to sputter now I have a no start doesn't even try to start no smoke on crank. all of this between -3 and 5 degrees outside. According to my scan gauge ipr is 14.8, have ficm sync, ficm main is between 47 and 48 cranking, builds 0 icp irp duty cycle doesn't go up either. Pretty sure my icp is bad leaks oil though the sensor and pig tail is covered in oil. Truck has 197000 miles hpop, injectors, and ficm changed around 165000 oil cooler and blue spring at 1800000...

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Ford 6.7L Power Stroke Diesel :: 2011 F250 Stall During Truck Pull?

I have a 2011 F250 6.7 4x4 CCLB. About 90k on the odometer.

Full flopro exhaust(no cat, no dpf) and a H&S tow tune. Otherwise stock.

8" lift and 37" toyo mt tires.

Anyways, I ran the truck in my first truck pull ever a few weeks ago. I pulled in 4wd high, rear locked, tow/haul mode, traction control off 2nd gear.

I wasn't able to pay super close attention to all of the stock gauges, but it didn't over heat and it didn't rev over 3000rpm. It was pulling like a freight train until the 125' mark and it just shut off. I thought something may have broken.... I put it in neutral, cycled the key and it started right back up....

Checked for anything obviously wrong, no fluids, all boots looked attached and fine. Nothing. Drive it home and haven't had a problem since. No CEL, no warning no anything. So why the truck may have stalled on me?

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Truck Started To Stall As RPMs Dropped

New here but long time lurker. I have a 2006 e350 with 6.0, bought it from a friend not long ago. The work that has been done to it the last 50,000 miles is as follows.. New hpop, all new injectors, egr delete, sct tuner, stand pipes and dummy plugs. I had it for a week and would get a no start hot once in a while. This issue had become worse and the truck started to stall as the RPMs dropped. Reading here i replaced crank sensor and the stalling stopped but the no start hot continued. I took it to a local diesel repair shop and they did the following..

Use a test ipr (no change), replaced ipr pigtail (was cracked) air test (leak under pass valve cover) replaced stand pipes and dummy plugs on this side. They said no leaks and I was good. Truck worked as its supposed to for 1 day and the no start hot issue reared its head again. Took it back and now they say the hpop is bad. The pump that was put in about 50,000 miles ago was a bostech? do these go out? Sangauge reads good ficm, but seams ipr doesn't climb that quick.

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Ford 6.7L Power Stroke Diesel :: F350 - Truck Shut Down While Going At About 25 MPH

I am getting ready to go on vacation this weekend with my f350 and I was driving today when suddenly the truck shut down while going at about 25 mph. I tried to start it and it just kept cranking. I got it started 5 mins later and it threw a P0069 code. I drove for about 2 more miles and it shut down again, and started right back up. I'm guessing map sensor? This was the last thing I needed to happen!

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - GPCM Getting Hot With Truck Off

I've got a problem with an '05 f-350 with the 6.0. Initially I had a code for the #1 glow plug so I replaced the plug and the code was still there. Next I tested the harness and the rest of the plugs on the same harness and everything checked out fine. This lead me to the Gpcm which I then replaced. The first thing I noticed was when removing the old Gpcm I got a spark when removing the mounting nuts.

When I installed the new Gpcm the truck started fine and no codes came up so I thought all was good till I went to start the truck the next day and the batteries were dead. I thought I possibly left something on so i started charging the batteries but noticed they seemed to have a draw on them. I put my hand on the new Gpcm and it was very warm with the key off so I have the batteries disconnected till I can figure this out.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Truck Revving Up Out Of No Where

So I'm having a problem with my truck revving up out of no where. Happens more when I'm driving. It only shoots up a little bit but sometimes goes up 1000 more rmps. Happens for a quick second then stops and does it again. I've had the ckp replaced and it has an egr delete. Other than that it's stock. I got home and let it idle for a minute. The rpms fluttered up and down in small increments and almost stalled out. What is causing this?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Truck Not Starting When At Operating Temp

The other day, I started having problems with the truck not starting when at operating temp. Went for a drive and stopped a a scenic overlook, and spent about 30 minutes taking pictures. Went back to the truck, and it wouldn't start. Outside temp was about 95 degrees.

I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

Although I do have an oil leak from the right valve cover, when I checked the oil, it was just off the full mark. The truck was parked on a slight angle with the driver side being about a foot higher than the passenger side.

2003 F350 w/6.0, 180,000 miles

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Ford 6.0L Power Stroke Diesel :: F350 - Speedo Won't Work When The Truck Goes Into Limp Mode

What the problem is with my F-350 6.0. I have an intermittent problem with my Speedo reading zero while I'm doing 70mph on the fwy. since the speedo won't work the truck goes into limp mode, the turbo will not function at optimum level. I have replaced the diff. sensor, the trani sensor, the a.b.s.sensors, the instrument cluster to a reman cluster. Then when I had a local mechanic plug a laptop dianostic program on it as he was running through the system inadvertently the radio cut out, so I found that who ever installed the after market stereo they cut a few wires to the harness, I went to the junk yard found the harness end and replaced the end. so with all that said and done no one knows what is causing this speedo not to work and limp mode. about 4 years ago the oil pump stopped working and ruined the turbo so the whole front end of that glorious 6.0 was rebuilt the problem started about a year after that.

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion - No Response When Step On Accelerator Pedal

i have a 04 ford excursion 6.0 with the egr delete, was stopped at a light to make a left turn, when i stepped on the accelerator pedal nothing happened as the engine was just idling. i pumped the pedal around 10 times and finally got the engine to rev up. i just got this excursion and don't know to much about the maintenance on it. i am going to drain the water and change the two fuel filters. my neighbor is familiar with diesel engines and he said to look at the throttle sensor. i have run this engine up to 900 miles and it has started and run perfectly. i believe the usual maintenance like oil changes etc were done on it. would any error codes show up even though no warning lights on the dash.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Stall After Start When Backing Out Of The Driveway

I have had literally no issues with my 2004 F250 Super Duty. Went out and started the truck like every other time for the past 13 years. Started backing out of the driveway and burped the throttle and it just quit??

I put back into park and it rolled over for about a minute and finally caught. When i put it back into gear i had zero throttle response. I have a NOx sensor fault code and and EGR fault code. I replaced the FICM 2 years ago.

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Ford Super Duty (1999-2016) :: 2002 - Truck Suddenly Began Pulling To The Left

Driving on a paved road(some potholes but nothing bad) came to stop sign. After waiting for trafffic to clear, made right turn onto state highway truck began to pull to left, at first I thought i had a flat tire but every thing looked okay. Drove two miles to home, if let the steering wheel go, the truck would change lanes in about 25 feet...

2002 ford crew cab 4x4 7.3 power stroke 20k on Michelin.

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