Ford 6.0L Power Stroke Diesel :: 2004 F350 - Blue Smoke On Hot Start Up


Aug 25, 2017

I have a 04 f350 with 175k on it. At around 160k it had new head gaskets, 2-reman heads, egr delete, new oil cooler and it is studded and tuned with SCT and custom tunes.

Since after the head gasket change it seemed to have started blowing a little smoke on the cold starts mainly. In cold weather the starts seem to be harder or slower also. Now for the last 6k-8k miles there is a little smoke at a cold start. But if the motor is warm and it sits for a bit maybe 10 min or less it blows a nice puff of blue smoke or burnt oil.

The smell of burnt oil is mainly on hot starts not cold starts. It does not burn oil running. It will dump some black smoke under acceleration or load. Could this be an injector problem? Or something else? Can't figure it out.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Light Blue Smoke At Cold Startup

2004 f350 4x4 sc dually 130K mi. Cranked truck this morning @ 18*F. Truck not plugged in but regular quick smooth startup. Noticed light blue smoke with normal condensation exhaust for about 5 seconds, then normal condensation exhaust for about 30 seconds. Drove truck at normal operating temps with 5* deltas. To my knowledge, truck has original turbo (Garrett), never been removed or cleaned by me. VGT at startup 70-72, running after warmup mid 50's. Is this a symptom of needing to replace turbo seal, and thorough cleaning while off?

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Ford 6.0L Power Stroke Diesel :: 2004 - Blue Smoke At Start And Until Warm

My 04 6.0h started puffing bluish colored smoke typically only when I was accelerating. After a short amount of time I noticed it was smoking quite a bit when cold and until it had fully warmed up. I took it to the repair shop and they pulled it apart saying the turbo seal had failed and the turbo was full of oil. I purchased a new Garret PowerMax and had it put it in.

I picked up my truck and of course it was still smoking when cold. After it warmed up nothing, just like before. Since I just put a new turbo in I am worried this one will be ruined as well since the same condition exist. My mechanic said I need to run the truck for few days before the oil would get cleared out which had accumulated in the system. Am I mistaken in thinking that if it was residual oil burning that it would be more likely to do smoke when warm as opposed to when cold?

Since the turbo and seal have now been replaced what else should I look for to cure my blue smoke blues?

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Ford 6.0L Power Stroke Diesel :: 2007 F350 - Light Blue Or Whitish Smoke?

2007 F350 CCLB, Still stock, 130k miles. SCT Tuner for towing and MPG (canned tunes).. I am new to the diesel world so just making sure.

Since we started getting colder mornings I have noticed a small amount of white, or blueish white smoke on start up for about 5 secs or so. Last week in Montana I did notice the light smoke for about 5 secs then looked like vapor for about 1 min (was about 30 degrees out)

Only during the first start of the day on cooler mornings (45 and under) have i noticed it, nothing while driving, no knocks or hard start, no codes. I am about due for an oil change (Delo in there right now but switching to syn), and do have the canned tow tune from SCT on there. Anything I should have checked or should check, I am decent with wrench.

Also I have noticed the blue sleeve that goes to the front of turbo coming from the front of the truck (maybe the cooler?), kinda looks like rubber gets a slightly dirty coating to it, not sure if normal or related.

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Ford 6.0L Power Stroke Diesel :: Cold Start Blue Smoke Blowing Until Warms Up And Accelerate

I have a 07 6.0 powerstroke, I had 2 bad injectors so I replaced all of them with reman's. I had a problem with them coming loose. the first time this happened it hydrolocked the motor, number 8 cylinder. so I pulled all the injectors and replaced all the seals and washers and torqued them down a little more than spec like 27 lbs. it runs great and starts great even at 25 degrees but I noticed this morning that when starting it up after it sits (cold) it blows blueish smoke until late it warms up and I accelerate. is this normal? should I check fuel filters? oil in fuel?

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - Blue / White Smoke?

2004 f250 6.0, 173k miles. I just had the head studs done and a new head due to a crack in one head, I got it back 3 days ago and she was running great. I towed my landscape trailer yesterday full of mulch and only went about 5 miles with the load, after the job driving to another one I noticed it sounded like it was missing at idle with a small amount of white smoke. Drove it home let it sit overnight, started it up this morning and a cloud of white/ blue smoke and a horrible rough idle. Smoke does not stop.

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Ford 6.0L Power Stroke Diesel :: Blue Smoke When Warm / Smells Like Oil Not Diesel

Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.

If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.

Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?

When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?

Couple more points:

- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.

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Ford 6.0L Power Stroke Diesel :: Blue Smoke On Startup?

two days ago i noticed First start in the morning the truck billows out blue smoke. In mean is enough that looks like an old 2 stroke dirt bike. Quite alarming. I've had HHS in for 4300 miles or so. I hope I did not mess the engine up by towing With the HHS in there. The injectors have been getting loud an indication that i need to change the oil again. The truck always gets louder when nearing oil change time. It reminds me of an old chevy with bad valve seals. Would turbo seals just go. The smoke goes away after driving maybe 2 min well i can't see it while driving. Truck runs smooth doesn't stutter or miss. It has been acting like the stiction is happening upon first starting after sitting for 6+ hours.

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Ford 6.0L Power Stroke Diesel :: Blue Smoke At Idle?

I noticed a few puffs of blue smoke a while back as well as oil at the seam of the exhaust tubing. I attributed it to bad turbo oil seals and proceeded to rebuild the turbo. Changed oil at the same time from T6 to T5, 15-40. The blue smoke is quite a bit less, but still shows at idle and not all the time.

First start up of the day, slight haze. I leave the house when the oil temp gets above 100 and drive easy until it gets to 160. I will get a pretty good train of smoke until the oil temp gets above 180 at every stop while I'm idling. When the oil temp gets above 180, it will only smoke every 3rd or 4th stop at idle. If I hold the brake and get the RPM's over 1,000, the smoke dramatically decreases, if not completely dissipates.

I do have the CCV rerouted and am wondering if it is affecting the operation of the engine.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Lot Of Smoke On Cold Start

I have a 2006 F350 6.0 diesel with 110K miles. it takes me about 10 tries to get the engine to start. When it finally starts there is a lot of smoke and engine runs really bad. This isn't the case if I have the engine warmer plugged in. After warm up the engine runs pretty good.

My engine light comes on sometimes and will go out other times. I have tried sever attempts at adding injector cleaner with no results. Am weary about taking it to Ford for an analysis. Where to start with repairs? I did take it to Orielly auto and had the engine checked on their scanner. Approximately two pages of possible repairs come up.

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Ford 6.0L Power Stroke Diesel :: Burning Oil - Blue Smoke Under Any Load

2005 F250, 6.0, 60K miles, recently (within last 1K miles) had ARP studs, EGR delete and new oil cooler installed. Shortly after (5-6 weeks later) I noticed blue smoke under any load (taking off from red light, backing up) but not at idle or startup. Was using the "Performance" SCT canned tune after the stud install, but had the "65HP Tow" canned tune installed when I first noticed the smoke and now back to stock after noticed the smoke as a precaution. Everything else original except FICM, filters and batteries and use 5w40 Mobil 1 since new.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Codes / White Smoke And No Start

We have two 6.0 trucks and one is having issues. A couple days ago it started to have white smoke like crazy upon startup, and when you slowed down you could see smoke, any speed and it dispersed so it was not noticeable. It got worse very rapidly and I haven't ha. A chance to work on it, it's also burning antifreeze, that's what the smoke is. Recently the egr started to act up so I cleaned it and the code for a sticky egr went away. It came back after a few months so I cleaned it, it went away for a few days then came on with the symptoms I just described. It has been moved at work a couple times the last few days, but not driven. Today I had to move it and it would not start, no white smoke either while cranking. I read the codes and this is what it has:

P0674- cylinder 4 glow plug control
P0404- EGR control circuit range/performance
P0299- turbo underboost
P0403- EGR control circuit
P0405 EGR sensor A circuit low

I would say it's a head gasket or EGR cooler, no? What course would I take to find out what's wrong? The truck in question is a 2006 F350 SRW King ranch. It has 115k on it, and the majority are work miles pulling trailers.

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Ford 6.0L Power Stroke Diesel :: White And Blue Smoke When Spooling Up In 1st / 2nd And 3rd Gear

Replaced stock turbo on my 04 f350 zf6 with a newer stock turbo from an 05 6.0 excursion with a wicked wheel. Truck never smoked before ever for any reason. Now with the new turbo the truck puffs out white and blue smoke when turbo is spooling up in 1st 2nd and 3rd gear but once turbo is spoiled up no smoke at all. 4th and 5th no smoke at all. What could be my issue? Truck runs great no sputtering or missing or anything. I rebuilt injectors about two months ago so those are good.

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Ford 6.0L Power Stroke Diesel :: 2005 - Little Blue Smoke On Cold Startup

05, 170k miles. Studded and egr delete but I don't have paperwork on either. Got a pretty good deal on the truck but I have a few questions..

It runs and starts great, warm and cold, with only a little blue smoke on cold startup. but every now and then when idling (say at a stoplight) the engine gets noticeably rougher, not terrible. No smoke. Goes away after 5-10 seconds.

When I remove the oil cap, there is a "puffing" blow by, not constant, and its not enough to blow the cap off if I set it on backwards. Just puffing.

This may be related, but I pulled the starter wire off the drivers side and touched it to the battery to hear how it cranks, and there is a noticeable blip in the cranking, its not 100% smooth.

Don't think I am losing any coolant. Runs great, getting 15MPG. No CEL. I went and had a relative comp. check done, cylinder 7 is the problem. We both are leaning toward there being a valve problem So I pulled the valve cover, now I have a few questions.

1. When I crank the engine over without starting, I can hear a "pfft....pfft....pfft" chug of air every revolution. I pulled the cover to see if I had a obvious rocker problem, but can't see anything because the oil rail is in the way. I'm guessing this air puff is sign of a valve problem?

2. When the truck is running, there is a small, steady stream of oil running down the rail and dripping onto the valve cover mating surface of the head, I think it was at every injector, definitely 2 of them. Was getting dark, so hard to see. Is this normal, or do I have a leak? Truck has updated dummy plugs.

My next step is probably going to be pull the rail, see if there is a obvious problem, then pull the head. And tips for me? Planning on having the HVAC evacuated then pulling the airbox.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Started Sputtering Like Missing / Black Smoke

My dad has a 04 f350 6.0 and on his way back from a trip he filled up and drove 60 miles and it started smoking white smoke, after he let it sit a while he added fuel injector cleaner thinking it might have been somewhat bad fuel. Drove it 20 more miles and it it changed to black smoke and started sputtering like it was missing. Blowing a lot of smoke. Took it to ford dealer and they checked for codes and it said the #8 injector was bad and needed replaced. My question is would the injector going bad cause all the smoke and missing?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Fuel Leak From Blue Spring Regulator

I have a 2003 F350 6.0 Lariat Crew Cab long bed. I have had a fuel leak issues for about 2 weeks now. The first fuel leak issue was from the blue spring regulator. I was going to change the part this friday. Well i just drove to get food and back to the house was only gone for 15 to 20 minutes amd never cut the truck off. So i got back home and parked the truck and i cut it off and got out and all of a sudden i here this noise like you hear when a tire has a hole in it and its leaking air out then all of a sudden I hear fuel just pouring out and smoke coming out of the hood. Its night time here where i live so i cant get up under the truck to see exactly what is going on. But I did check to see if it was the regulator housing and it didn't look like any of the fuel lines was leaking that i could see.

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Ford 6.0L Power Stroke Diesel :: Rough Running Like Missing When Cold / Puffs Of Blue Smoke From Tail Pipe

My truck has been having this issue pretty much since I have had it, but it seems to be getting worse, or so I think.

When the truck is cold, it does not want to move very well. Like it's missing, and it does this until it gets warmer. Also, I have puffs of blue smoke come out the tailpipe when this occurs with it cold.

Injectors? Injector o-rings? Stiction?

FICM volts are good at 46.5v-48v when cranking.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Blue Smoke On Cold Morning Start Ups

Got a 2002 7.3 F-350 with 300,000 miles and for the last couple of years I've been getting blue smoke on cold morning start ups and its been gradually getting worse, it clears up after about 30 seconds and all is normal,No loss of performance, Oil consumption is minor, however I hate a vehicle that blue smokes, I'm guessing my issue is valve seals are worn, I was wondering if it is possible to replace the seals while the heads are on the engine? and was also wondering how much time it would take to fix? as i would have to have it professionally done. I know its hard to guess a time frame and everyone is different. Sounds like textbook valve seals to me but is there anything else I should check first?

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Ford 6.0L Power Stroke Diesel :: 2004 - No Codes / Hard Start And Smoke

I just bought an early 04 (01/04) and it starts hard when it's cold. It starts just fine when it's warm. It idles a little rough it seems and it's putting out white smoke, but not too thick. There are no codes on the truck.

I performed the "bubble test" and got no bubbles at all. I have found that it is common for oil rail o rings and dummy plugs go bad and I'm being told that is what the problem is.

Could the oil rail seals be the problem? It makes sense to me only because there are no codes and I feel anything else would have thrown a code.

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - White Smoke / Diesel Drip From Muffler / Poor MPG

I would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.

1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?

2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Will Not Start

A little background, this is an 04, f-350. It sis not start a week ago so I charged the batteries and it started, started fine this morning, (had not driven it for the week) Drove it to work, 35 miles, parked it, and it will not start.

I downloaded Torque and got a few numbers,

HPOP 1900 FMP 48V (repaired last summer) and FVP 11.5V.

Ran out of battery to surf more and look, so I am trying to figure out the app, and the issue with the truck. It seems to turn over good, until I ran the battery down, and the GP cycles normally, and the injector buzz seems good. Temp is in the 50's...

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