Ford 6.0L Power Stroke Diesel :: 2004 F350 - 4x4 Will Not Engage From Inside The Truck


Jun 9, 2016

I have a 2004 F350 with 6.0. My problem is the 4x4 will not engage from inside the truck. I have to get out and twist each hub to lock in the 4 wheel drive. If I rev the engine with high rpms the front will lock in with a big jerk. It use to lock in just by turning switch. What is the best way to fix it?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Will Not Start

A little background, this is an 04, f-350. It sis not start a week ago so I charged the batteries and it started, started fine this morning, (had not driven it for the week) Drove it to work, 35 miles, parked it, and it will not start.

I downloaded Torque and got a few numbers,

HPOP 1900 FMP 48V (repaired last summer) and FVP 11.5V.

Ran out of battery to surf more and look, so I am trying to figure out the app, and the issue with the truck. It seems to turn over good, until I ran the battery down, and the GP cycles normally, and the injector buzz seems good. Temp is in the 50's...

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Leaking Fuel Under Truck

I have a 2004 Ford F350 6.0. It is leaking diesel from the front of the engine to the ground. I have a video of this and pictures as well but I'm not sure what I'm looking at. What I can do??Puddle after about 20 min of running.

Dripping from here, left of hose....

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Buzzing After Truck Shuts Off

2004 f350 after i shut the truck off something was buzzing. So I popped the hood and found its the injector harness or injectors.Is this normal or something I need to look into?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Rear Of The Truck Sways When Going Down The Highway

04 f350 drw 2x4 ... I know this is a weird question, but i put 4 new tires on the rear of my truck and developed what i can describe as "loose body" symptoms. Most noticeable in going down the highway it feels like the rear of the truck sways and its hard to control and keep straight at times. Check tire pressures n front and rear suspension for broken springs or loose joints. Nothing looks broken or out of place. Prior to replacement truck drove straight n all was good. Also noticed steering wheel is now off center.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Truck Suddenly Began To Stall When Pressing The Accelerator

While driving the other day, the truck suddenly began to stall when pressing the accelerator. The water in fuel light came on as did the glow plug light. This continued with the truck sometimes dying all the way and other times just stalling then picking back up. No difference in throttle pressure seemed to make a difference except that letting off totally then slowly pressing seemed to let it keep running sometimes.

So I get home and drain the fuel water separator. I gets about a thimble full of water and lots of the rusty looking junk others have talked about. Try to run the truck again, same thing as before. I then changed fuel filters and thought that had it licked but after about 10 minutes it started again. By the way, the 6mm plug seemed to have about a third of the threads rusted off. Not sure what that means as I drain it at least twice a year.

I have read a lot about the ICP and IPR issues and was wondering if this could be my problem. I am hoping its not the HPOP. My other thought was something in the fuel tank blocking the in tank filter. I checked the top mount bowl and it was only about two thirds full after running the truck

Truck info: Late 2004 Ford F350 Dually 4x4 crewcab, 6.0, EGR delete plate,4" turbo back exhaust with cat delete, no muffler,K&N filter and filter box, Diablo tuner usually set to 60hp upgrade.

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Ford 6.0L Power Stroke Diesel :: Have To Rev To Engage Drive When Truck Is Warm

If the truck is cold when i put it in drive it engages fine. Drive to the store, start it up again after its warm, I then need to rev to 800 rpm to get it to engage. Once drive is engaged one time i can go from park to drive, rev to drive doesn't matter it works correct every time. Rebuilt the transmission with suncoast kit. New precision industries billet torque converter. New trans pump, new valve body, replaced all pistons and seal rings. Replaced all the solenoids except lo rev and overdrive. Will change those in the next couple days. Side note transmission had this exact issue before i rebuilt it. Exhaust back pressure reads 55 to 60 psi at idle. I replaced sensor, cleaned pipe, and checked the wires for cuts. Previous owner had a smoke switch wired up at some point but he removed it before i bought it. Truck is tuned by innovative, sxt livewire... does the same thing with stock tune.

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Ford 6.7L Power Stroke Diesel :: Climate Control - A/C Compressor Will Not Engage And Allow For Cooling The Cab Of Truck

Here is the issue i am having. 2011 F-350 King ranch with all bells and whistles. In Arizona now we are in the season that the weather is cold in the AM and sometimes hot enough in the late afternoon to need the A/C in the truck. with the settings on Auto which i normally do, and the external temp reading in the 80s, and the internal thermostat set at 70 or lower, the A/C compressor will not engage and allow for cooling the cab of the truck. But sometimes it will work just fine. I am assuming there is a temp sensor for cabin temperature. Where that is located. or will i have to change out the entire Climate Control Module. I would take it in to have it checked out but it is an intermittent problem, and i cant not have my truck for a couple of days while they try and figure it out.

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Ford 6.7L Power Stroke Diesel :: F350 - Truck Shut Down While Going At About 25 MPH

I am getting ready to go on vacation this weekend with my f350 and I was driving today when suddenly the truck shut down while going at about 25 mph. I tried to start it and it just kept cranking. I got it started 5 mins later and it threw a P0069 code. I drove for about 2 more miles and it shut down again, and started right back up. I'm guessing map sensor? This was the last thing I needed to happen!

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - GPCM Getting Hot With Truck Off

I've got a problem with an '05 f-350 with the 6.0. Initially I had a code for the #1 glow plug so I replaced the plug and the code was still there. Next I tested the harness and the rest of the plugs on the same harness and everything checked out fine. This lead me to the Gpcm which I then replaced. The first thing I noticed was when removing the old Gpcm I got a spark when removing the mounting nuts.

When I installed the new Gpcm the truck started fine and no codes came up so I thought all was good till I went to start the truck the next day and the batteries were dead. I thought I possibly left something on so i started charging the batteries but noticed they seemed to have a draw on them. I put my hand on the new Gpcm and it was very warm with the key off so I have the batteries disconnected till I can figure this out.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Truck Revving Up Out Of No Where

So I'm having a problem with my truck revving up out of no where. Happens more when I'm driving. It only shoots up a little bit but sometimes goes up 1000 more rmps. Happens for a quick second then stops and does it again. I've had the ckp replaced and it has an egr delete. Other than that it's stock. I got home and let it idle for a minute. The rpms fluttered up and down in small increments and almost stalled out. What is causing this?

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Truck Not Starting When At Operating Temp

The other day, I started having problems with the truck not starting when at operating temp. Went for a drive and stopped a a scenic overlook, and spent about 30 minutes taking pictures. Went back to the truck, and it wouldn't start. Outside temp was about 95 degrees.

I tried for about half an hour to start it, but all it would do is turn over. There was a work crew there with their heavy machinery, and I was able to borrow their starting fluid. One quick squirt into the intake, and it fired right up.

Although I do have an oil leak from the right valve cover, when I checked the oil, it was just off the full mark. The truck was parked on a slight angle with the driver side being about a foot higher than the passenger side.

2003 F350 w/6.0, 180,000 miles

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Ford 6.0L Power Stroke Diesel :: F350 - Speedo Won't Work When The Truck Goes Into Limp Mode

What the problem is with my F-350 6.0. I have an intermittent problem with my Speedo reading zero while I'm doing 70mph on the fwy. since the speedo won't work the truck goes into limp mode, the turbo will not function at optimum level. I have replaced the diff. sensor, the trani sensor, the a.b.s.sensors, the instrument cluster to a reman cluster. Then when I had a local mechanic plug a laptop dianostic program on it as he was running through the system inadvertently the radio cut out, so I found that who ever installed the after market stereo they cut a few wires to the harness, I went to the junk yard found the harness end and replaced the end. so with all that said and done no one knows what is causing this speedo not to work and limp mode. about 4 years ago the oil pump stopped working and ruined the turbo so the whole front end of that glorious 6.0 was rebuilt the problem started about a year after that.

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Ford 6.7L Power Stroke Diesel :: 2016 F350 - Flutter Comes On When Truck Goes Under Load For A Short Period Of Time

I have a 2016 F350 Powerstroke fully deleted for about 3k miles. Truck was running perfectly then out of no where started running like crap and had very minimal power 500-2000rpm. Once 2000rpm hit, turbo spooled up and made power. Very odd. I cleaned out back pressure sensor, map sensor and hoses. No fix. Did a hard reset and the truck ran fine again and had low end power.

Ever since then I started hearing very odd fluttering sounds coming from what I think is the turbo. Also noticed my OEM boost gauge doesn't work. No reading from it.

The flutter only comes on when the truck goes under load for a short period of time and then I let off the throttle. It seems to running fine other then that and maybe a little bit more sluggish then normal. Any things I can check before I put it back to stock and bring it to the dealer?

MODS:
NO Limit EGR Delete
Flo-Pro 5" Straight
S&B Intake
SCT Livewire w/ custom tunes

Also, I had a lot of problems with my live wire software. I have to send it back to SCT to get warranty problems fixed which I'll be sending out Monday. They think my tuner is stuck in demo mode for some off reason.

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Ford 6.7L Power Stroke Diesel :: 2011 F350 Overheating When Engine RPMs Below 1300 Whether Truck Is Moving Or Not

So my 11' F350 is over heating when the engine RPM's are below about 1300 whether the truck is moving or not. If I let it idle for 2-5 minutes I can watch the temp gauge go to red and an engine over temp message appears. I noticed that if I rev the engine to > 1300 RPM it cools back down.

This appears to be a water pump going bad, any other thoughts? Are there instructions for changing the water pump here on the forum?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Oil In Coolant

I have an 04 f-350 that I did an EGR delete, new Ford oil cooler, new radiator (not ford), new thermostat (not ford), coolant filter, glow plugs and harness, MBRP theoretical 4in downpipe (was 3.5 to converter) flushed cooling system with lots of tap water before the delete, replaced coolant with Cat 1 ELC and distilled water, fresh T6 5W-40 and filter, several weeks ago. Was troubleshooting a wireing problem and found what looks like oil sludge in the degass bottle while under the hood.

Possible that while doing EGR delete I clipped a gasket? Truck runs great, no smoke out the tail pipe. There is what looks like about a cup floating on top the coolant. Oil level is down about a 1/2 quart and clean, no water in it. Where do I start looking?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Fan Won't Turn Off

I have a 2004 Ford f 350 superduty. Everything runs great. Now the other day my fan came on and stayed on for three days now. It goes with my rpm so when I am doing a 100 down the highway in hopes it will disengage but won't.. Everything is Stalk.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power

I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.

It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Lack Of Power While Accelerating / Stall And No Start

I have a 2004 f350 with a 03 bullet proofed motor. The truck did not have any power and the turbo wouldn't support until I put a new vgt solenoid in and it ran great for about 3 miles... Stalled doing 65 kinda lacked power while accelerating but got up to speed quick. I pulled over and no start. It is running error code kam on pcm from disconnecting batteries but could this cause the stall and no start? Or should I be looking into icp sensor?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Cutting Out / Sometimes Won't Even Crank

About a month ago my truck was cutting out at one point it wouldn't even crank, got it going took it to the shop found my driver side battery clamp cracked, replaced it aswell as the egr valve because I had a p0401 code. Valve was pretty gummed up. Now recently it started doing it again. It cut out and it started right back up then later that night drove it two blocks and died, turn the key on and my glow plug light stayed on and wouldn't crank, was checking over all my connections and nothing seemed to be wrong. And then randomly it seemed like everything reset and my injectors would buzz, glow plugs cycled and fuel pump kicked on and started right up and drove home.

I replaced the pcm relay because one terminal looked to have gotten hot. Let her warm up in the driveway and she cut out twice but started right up. Checked over the connections again, replaced and cleaned both batteries, took it for a drive and no problems, later on started up again and let her warm up and cut out again, this time I got the p0401 code again. (Egr insufficient flow). I'm at a loss not sure where to keep going. It's an 04 f350 with egr delete, banks turbo and intake, with edge juice with attitude tuner on level 3 never switched levels around. And some other add on and mods that could make the list go on.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 Will Run Great Then Eventually Die

2004 later year 6.0 F-350. 155,000 miles. All stock.

It will start and run fine. Drove it for an hour then began running rough. Nursed it back home. When idling it eventually died. It will eventually fire up but runs really bad. It has done this a few times. I've done fuel filters and 911 fuel treatment because thought it was gelling. No luck...

It has injector circuit fault codes that pop up. Only other code is MAF sensor low but in range. First it was codes for cylinders 3,5. Then 3,5,8. Then 1,3,5,8. Now just injector 1. Keeps changing as I refresh. Battery power fine. FICM is 47.5- 48volts and in sync. ICP at idle is 600-700psi. IPR is 25%.

We had a problem with blowing turbo pipe off so may be overboosting. Not sure. No code thrown relating to that. Possible wire chafing? Maybe bad tank of fuel? Not sure where to turn at this point.

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