Ford 6.0L Power Stroke Diesel :: 2004 F250 - Replace Or Clean EGR Valve?
Aug 10, 2015
My '04 F250 6.0L has 220k on it. I've had the EGR serviced several times and, unfortunately, the intake manifold boiled out in one of those services.
The engine light is on now and I've got "EGR Performance Problems" just below 2000RPM most of the time but not all of the time (runs better when warmed up)
I've been unemployed for quite sometime so I'm going to have to make this fix myself.
First question, of course, is should I plan to clean or replace the valve?
The second is how to clean the manifold chambers (? right word? The carbon accessible when the EGR is removed. I've seen people on YouTube scraping them with what looks like brake tools. Is there an appropriate tool or chemical?
The third question is is it going to be very difficult removing an EGR valve that may have carbon buildup on it? Too difficult for an aging seldom mechanic to think about tackling?
I guess those are good starter questions. I didn't know until today that EGR cooler may also be part of the problem. Unlike many of the people who post here, I have not kept good repair records. I don't know when I last had my EGR valve replaced at the Ford dealership but it was probably 50,000 miles ago.
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doing injectors and pulled the valve cover, and noticed its not as clean as i expected. in the oil on top of injectors i noticed its got some grit in it. this cant be good and not sure how this debris got in there as i always change oil and air filter regularly( unless previous owner neglected). is there a safe way to clean this? Is this a normal find for you guys that have done injectors?
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I Probably don't have the right forum but I have searched without luck throughout the site looking to see if any one has swapped out their regular towing mirrors for a set of powerscope ones with power fold and telescopic functions. I also need to know if the wiring is going to already be in there for them , I know that the switch will also have to be replaced ,but is there any thing else? truck is 2013 f250 and this forum seems to have the most responses for that year and model.
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I have a oil leak that I can't seem to find it appears to be leaking down above the passenger side valve cover and then goes under the engine cover. I don't notice much oil in the valley. This is a 2011 f250 6.7 with 116000 miles on it. I have had no other problems with this truck. Could this be the turbo lines? I am on a RV trip several hundred miles from home so I have very limited tools. The leak doesn't appear to be bad at this point the valve cover is wet with a small drip but it's only in the middle. I just changed my oil prior to the trip when I noticed the leak. I did have a leak on the new filter but a new filter fixed that but still have this one higher up.
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I bought a 2004 E350 van that has been driven 9000 miles in the past 6 years. Replacing a thermostat in an E350 6.0 Powerstroke van?
My van is running on the cold side ECT 176-180 when idling. It will reach 190 when I am driving. The EOT is 6-10 degrees higher.
I am flushing the system with Restore and plan to replace the T-stat soon when it arrives from Amazon. I have 3 gallons Cat ECT-1 full strength coolant and a lot of distilled and reverse osmosis water for the flush.
Is it a long procedure? There is not much room in a van to work with ease. If it's too involved, I will find some over time at work and pay my mechanic to do the install.
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I have late 2004 with 130k with a bpd egr cooler and new oil cooler and new ficm from Ed. Cat delete with no muffler. Everything else is stock I have a dash boss and was noticing some weird numbers. My check engine light came on but I couldn't get any codes with the dashboss. I started monitoring the egr error and saw some erratic readings really high negative numbers after I let the throttle off. The truck runs okay but was kinda starting slow. Could my egr valve be stuck? Could my short modified exhaust be messing things up?
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I haul a 5th wheel camper about every other month. The rest of the time, my truck is a commuter mobile. On one of the camper forums, the guys were talking about how clean their 6.7's run and how their exhaust pipes are clean. Well, the last time I camped, I walked around the campground looking at exhaust pipes on 6.7's. Most have clean exhaust pipes. Mine has dirty exhaust pipes! Does this mean mine is not running properly or is it the way I drive? Anything to be concerned about?
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I have an oil leak on a 04 f250 6.0 stock. It has 292000 miles on her. It started as a few drips on the pavement about the size of a quarter and now has escalated to a steady trickle. It's on the driver's side in front of engine running down the corner of the block and dripping off the oil pan. I pulled intake plenum and everything and I thought it was coming out of the valve cover but now it looks like its just under the valve cover. It looks like its coming out of the front corner of the head. Its wet there and looks wet around the glow plugs. I cant run it now as I've drained the oil and coolant. I don't have a gauge or anything and its plain stock.
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We have had our Ford 6.7 diesel for a week today and on the way home I am pretty sure it did a regen. It flashed up and said "clean exhaust filter, then the miles per gallon dropped to down around 11 from 15.5 rather quick. The truck smelled really hot and we drove it for about 35 miles to home and MPG started going up and now it's ok. The thing that stumped me was that the truck only has 620 miles on it vs 6.7 miles it had when we bought it last weekend.
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I've been having frequent, low speed, short trips lately and have been seeing the 'Cleaning Exhaust Filter' message pop up. Given that I have only been mere minutes from my destination in each case, I thought 'good luck with that'.
Today I see the 'Drive to Clean' message, followed by the 'Cleaning Exhaust Filter' message which stayed on (I have been used to it appearing for only a second or two.)
It should all be fine tomorrow though as I have a longer trip planned.
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I am at 34,600 miles and had the oil changed yesterday afternoon. My son picked the truck up for me and on his way home the "drive to clean exhaust message" came on with the "check engine light" at the same time. I get home from work, re-check owners manual and no mention of the check engine light coming on with the drive to clean message.
I called my service rep and he says drive it as per owners manual, so I head out drive about 45 miles, averaging 60 mph nothing changes, both lights/messages are still on. Truck seems to be running fine and the last cleaning exhaust message was Sunday and I believe I was out long enough for it to do its job. It will go into the shop tomorrow, but was looking for thoughts from the the rest of you pros before I go.
I mention the oil change only because after the last oil change at around 30,000 miles I drive to work 2 days after and my water pump starts leaking.. coincidence I know.. but getting freaked out as I approach 36000 miles..Truck is a 2011 and I bought it new in Jan of 11.
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I have a 94 F250 5.8 liter with 96K miles. Can I remove the fuel rail and clean or replace the filter that is placed at the top of the fuel injector?
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I have an 04 f250 diesel and i am wondering whatst are the minimum cca's i need to be able start my truck. Both of my batteries are no good anymore and i need to replace them both but not sure on the cca's the truck needs
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I have a 2004 F250. Owned it for a little less than 4 miles (186k on the odometer) .. The other day making a routine run and the radio goes out. Stopped to check it out and found I had no power windows either.
Made it home, checked the fuse on the radio and its good and the the power window fuse is also good. Put a meter on the terminals and have no voltage going to them. What I need to look at???
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I have a 2004 F250 6.0 DuperDuty with about 170,000 miles on it, so far no major break-downs, just a starter and a blinker relay, but now I have a problem.
When I start now, the truck starts fine and it sounds fine, but it has almost no power even if I floor the gas peddle, there is a delay of like 2-3 seconds and then responds slowly, like some tractor. Eventually it starts to move slowly, and after it warms up (after a few minutes), the gas peddle responds more normal.
Also - at about 45mpg, at lower RPMs about 1250, the engine starts to shake (weird), it doesn't do it at idle about 850 RPM, or when I get it up to about 1800RPM+, but at about that 1250 RPM it does do it, luckily I driver locally for a few miles.
What could this be ? What exactly happens when I press on the gas peddle, what systems are involved and in which order?
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I've got a 2004 F250, 6.0, with 150k miles. I was pulling a motorcycle trailer uphill in the mountains when suddenly I couldn't go over 10 to 15 mph. All the gauges read good but it just couldn't get any power.
Got to the top and checked over everything. Didn't see any issues. Drove it home (200 miles) the next day. It drove okay on highway but it felt like the turbo wasn't coming on. Coolant was low and EGR was gunked up but only slightly wet. From what I read, it sounds like EGR cooler is failing but would that cause the turbo not to come on or feel like that loss of power? Reading another thread, I thought it might be the fuel pickup but I dropped the tank and the sending unit looked very good.
I'm ready to throw on a bulletproof egr cooler, oil cooler and rebuild the turbo if necessary but hate to get to the end and find out none of that worked.
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I have a 2004 F-250 with a 6.0 and am having a serious issue. The truck has about 240,000 miles and has been great until now. About a week ago the truck was running great and had plenty of power. I decided to wash it with my pressure washer (did not spray under the hood, however I did spray in the front wheel wells and underneath the truck). About 5 minutes after washing the truck, I took it out for a drive and noticed when I really got on the accelerator the truck would not want to try harder and motor got very quiet. Really all you could hear was the turbo whistling. Over this past week the problem has gradually gotten worse... a few days ago I had to feather the pedal in order to go up hills. If I gave it more than about 1/4 inch of accelerator, the motor once again would get quiet and the truck would start to slow down and would not want to work.
However, if I let up and only gave it a small amount of accelerator, the motor would sound normal again and it would pull up the hill. Today, I can do nothing more than idle back and forth in the driveway because the motor gets quiet and the turbo winds up if you give it even the slightest amount of accelerator. I have no idea if it's a coincidence that this happened after washing the truck, or if maybe there was a sensor that was rotted and about to die and I finished the job with the pressure washer. I already replaced the egr valve and have been running tons of Howes diesel conditioner and anti gel through it. The injectors were replaced about 50,000 miles ago so I'd hate to think it was them. The truck doesn't smoke at all either.
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First off my vents stopped blowing completely. At this time the thermostat was still functioning. Fuse 28 was blown. I replaced the fuse and it blew again shortly after turning the heater on. I replaced the relay and resistor and still blowing fuses. For some reason I tried a 30A fuse and it didn't blow but a few minutes after turning on the heater there was a burning smell. I immediately turned it off and pulled the fuse back out, which was hot. I then replaced the blower motor and at this point there is no power at all to the control panel. The fuses are all fine as well as the relay and resistor. There's power to the fuses. So it seems like somewhere between the fuse box and the control panel I'm losing power.
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While driving home the other night at highway speed my truck lost power. I just filled the tank about 15 miles before then and everything was running fine. No lights came on the dash before the truck died and now can't get it started. Bad fuel? Clogged filter?
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this morning I started my 2004 f250 drove a mile and filled up my truck. Then drove another mile and my truck acted like it was running out of fuel. It was loosing power then stalled out and wouldn't start. About five hours later I tried to start it again and nothing. about five hours after that I tried it again and it started up and drove fine.
My thought was fuel filter or the water trap. I haven't had a chance to open the filters up and check them yet. Today while I was at work I got on here to see if I could figure out what was wrong with it. all I could think of was maybe the HPOP went out or the ICP sensor. Could one of these be the problem or was I right with my original thinking and it's just a fuel filter? First thing in the morning I'm going to pull the filters and replace them.
Could there be something else wrong with my truck that I don't know about? Like I said I filled up the fuel tank then it lost power within a mile and stalled out and wouldn't start back up. Then about 10 hours later it fires up and acts like nothing happened.
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Ok I have an early 2004 F250. Recently changed out the #8 injector and then had to replace the ICP Sensor. Was running great then while driving down the road just died all of a sudden. Would start right back up with no issues. Continue driving and I am getting intermittent power loss. Also noticed that when it would lose power suddenly the glow plug light would come on.
Codes are P0102, P0113, P0272, and P1000.
P0102 Mass or Volume flow circuit low input
P0113 Intake Temp circuit High input
These are just soft codes not setting a light off. MAF is plugged in and I will check wiring here later after work but could this be causing my intermittent issues?
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