Ford 6.0L Power Stroke Diesel :: 2004 Excursion - Leaking Oil Pan Gaskets


Jul 31, 2017

My 2004 Excursion 6.0 4x4 is leaking oil around the gaskets. Does this usually just call for replacing the gaskets and is there anything that needs to be checked or upgraded while the engine is out? It looks like the engine needs to be taken totally out although I have heard it just has to be lifted a little.

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Ford 6.0L Power Stroke Diesel :: Head Gaskets Blown?

If you have a blown head gasket on a 6.0, after the gaskets were removed would you be able to tell where the gasket failed?

Since the gaskets are metal or multilayer metal in some cases would you be unable to tell where the gasket failed or would it always be visible?

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Ford 6.0L Power Stroke Diesel :: Every Now And Then Fuel Gauge Will Go To E After New Head Gaskets

I just had headgaskets (oem) studs, egr delete,oil cooler done on my 06 plus water pump cause the gasket blew. I have a sct livewire hooked up monitoring everything and tonight i noticed that the eot and ect's were way off. fully warmed up and rolling 65 Anywhere from 40*-50* out it was eot-156 and ect-172. Degas bottle was at the normal level.

I am also having issues with the fuel gauge. Every now and then the gauge will go to E and the miles to E will display ---. Turn the truck off and back on it works again. I am half assuming its the plug on the sending unit or the sending unit itself.

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Ford 6.0L Power Stroke Diesel :: Did Head Gaskets Now Lights Won't Working?

I just pulled the cab and did headgaskets, studs. I put everything back together and when I turn the key, nothing, no lights, zero.

I've checked all connections and batteries are good, checked all fuses, where to start with this?

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Ford 6.0L Power Stroke Diesel :: ARP Studs And OEM Head Gaskets Failures

So I am just wrapping up getting my head gaskets done for the second time. Last time was 7 yrs ago. Truck now has 90K mi on it and I have had nothing but Matt's tunes on it since the head gaskets were done originally. I have only towed once and I put the 8K tow tune on for that trip.

ARP studs were used but heads were not decked then. OEM gaskets, done by Ford.

So a head gasket failures with ARP studs and doing everything else the FTE way?

New heads are decked and o-ringed. Planning to go a little more gentle with the tuning, but don't really want to. Driving it stock just sucks.

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Ford 6.0L Power Stroke Diesel :: Won't Start After Replacing Head Gaskets

Ran fine, did the head gaskets ,egr delete, oil cooler and 12mm dummy plugs. Primed the fuel system, oil pressure looks good on the guage , spins fine but doesn't seem to be making any attempt at starting . Gave it a shot of quick start and it never so much as kicked. Everything looks good, nothing leaking and nothing obvious. To top it off we are without power after Hurricane Mathew left his mark.

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Ford 6.0L Power Stroke Diesel :: 2006 - Cranks But No Start After Doing Head Gaskets

I have a 2006 6.0 that i did head gaskets on about a year ago. While I was in there I put some new pistons a valves in as well. I finished doing the job and it started and ran great just smoking a little bit. Test drove it a couple of times and still seemed great but still smoking. (white smoke) about a week went by with me driving the truck then one day driving to work I parked it then all of a sudden the truck shut off like some one hit the key and wouldn't restart after that. Either doesn't work i put a ficm in it before the head gaskets went out. new HPOP before head gaskets. I get oil pressure in the dash but it takes a long time to build up. cranks like a dream but doesn't even try to fire.

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 6.0L Power Stroke Diesel :: 2004 - Fuel Leaking Into Coolant

I recently was informed by my local mechanic that fuel was leaking into my coolant. He said I had a cracked head based on this and it would give soon. Well, he was right, and now I need to do a head job. I found new heads, but would like to know how many book hours this should take before I proceed. He gives me a wide range of time, and don't want to get taken advantage of.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Leaking Fuel Under Truck

I have a 2004 Ford F350 6.0. It is leaking diesel from the front of the engine to the ground. I have a video of this and pictures as well but I'm not sure what I'm looking at. What I can do??Puddle after about 20 min of running.

Dripping from here, left of hose....

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Coolant Leaking On Rear Right Of Engine

I spotted a leak last nite on my 6.0. It is coolant, running down the right rear on 2 metal lines that go to the trans I think. It was dark and 24 degrees so I did not spend too much time looking. Shut the mother down til I could research. 2004 250, 6.0 FX4x4, stock. Coolant was changed to green by previous owner. Bought it 4 months ago. 187,000 miles.....

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion Gargling On Initial Startup

When I start my truck up initially and it's somewhat cold, like even if it hasn't run for just a few hours, it seems to gargle when I get on it. I'm not slamming it while it's cold but even just trying to accelerate. Code is egr flow insufficient, the truck isn't egr deleted, I've had it for 150,000 it's got 211 now. I just clean out the egr every 15-20k and it's been great until now. Once it warms up it sounds and runs perfect.

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion - Cold Rough Running

When I first start my excursion in the morning, it starts fine, idles fine. If I don't let it sit for about 5mins plus i have this issue. I will start off and it has no power at all. I can barely get up to 20mph. It doesn't seem to want to change gears, I don't hear the turbo spool up. Then all of a sudden it will go to next gear, turbo spools up and it has power again. It is like I said a 6.0 power stroke, its a 2004 excursion with 214k miles.

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion - Clicking When Attempting To Start - Solenoid?

04 excursion 6.0 auto. New batteries a month ago. New alternator (New Bosch) 6 months ago. Charging system shows 12-13 volts on scan gauge with engine off, 14 with engine running. Drops to 10 or 11 while actually engaging starter.

Every once in a while, often when the engine is hot (in fact I can't ever remember this happening when it's cold) the solenoid clicks like it would when the battery is dead. So far, it does this while it's actually engaging the starter, so I hear the solenoid clicking under the hood while I hear the whir of the starter under the floor board.

Never had this happen before. Not sure what part is trying to tell me it's on its way out? Heat soaked starters are harder to start, or less powerful, or something, right?

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion - No Response When Step On Accelerator Pedal

i have a 04 ford excursion 6.0 with the egr delete, was stopped at a light to make a left turn, when i stepped on the accelerator pedal nothing happened as the engine was just idling. i pumped the pedal around 10 times and finally got the engine to rev up. i just got this excursion and don't know to much about the maintenance on it. i am going to drain the water and change the two fuel filters. my neighbor is familiar with diesel engines and he said to look at the throttle sensor. i have run this engine up to 900 miles and it has started and run perfectly. i believe the usual maintenance like oil changes etc were done on it. would any error codes show up even though no warning lights on the dash.

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Ford 6.0L Power Stroke Diesel :: 2004 Excursion Running Rough / Smoke Coming Out And Stalling

I have a 2004 Excursion with a 6.0 Bought the truck already studded, EGR deleted, and a 54V FICM. When I bought the truck it had a hot stall, no restart problem. Found the high pressure oil leaks and resealed them by replacing the #3 injector and replacing the top injector seal in the #4 .Oil pressure reads very good now and I drove the truck for a couple weeks problem free.

Truck started smoking (white to gray) and felt like it had a miss. No misfire or contribution codes. Truck failed the bubble test and I narrowed the leak down to the passenger side by removing the banjo bolt

Banjo bolt at the front of the passenger head

Found the #3 injector loose...the copper washer

Copper washer had disintegrated/melted and appeared to be stuck to the side of the injector. Scraped off easily enough, cleaned up the injector and injector cup and reinstalled the injector with new O-rings and copper washer.

Put the truck back together and still smoked the same and still felt like it had a miss. Ran KOER test and found sometimes a contribution code for #2 and sometimes #6 .

Drove the truck to work and it didn't feel down on power...mostly just smoked and rough idle...but on the way home there was a lack of power and just as I pulled into my driveway the truck stalled...wouldn't restart. FICM voltage was good, high pressure oil read over 900, IPR was holding around 40%.

Pulled the secondary fuel cap

Secondary fuel cap to run another bubble test...there was no fuel in it...completely empty. Started to think that I had a fuel feed problem. Hooked up a fuel pressure gauge

Fuel pressure gauge and drove the truck again...pressure wasn't great (45 lbs) but never dropped below 42...not even when it stalled. Pulled the cap again...dry again...yet the truck read fuel pressure.

Research showed that I was possibly pressurizing the fuel system with combustion pressure and that was possibly displacing the fuel from the fuel system. This would explain the run for a few minutes, then stall and no restart for a few minutes...I'm assuming that the pressure would bleed off and the fuel pump would start over.

Still failing the bubble test and still pointing to the passenger side. I pulled and recleaned the injector and cup...new orings

oRings and copper washer. Bubble test again...fail.

Pulled glow plug from #3 , failed bubble test still.
Pulled glow plug from #1 , failed.
Pulled #5 , failed...pulled #7 ...failed.

With no glow plugs in the passenger head I am still bubbling up to the fuel filter housing. Pulled the banjo bolt from the front of the drivers side head...no more bubbles.

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Subaru - Outback :: 2004 - CEL Came On / Head Gaskets Leaking?

My Subaru Outback 2004 has 136,000 miles. Recently the check engine light came on and the mechanic diagnosed leaking head gaskets, cost to replace $2,000. Does it make sense to fix it or bite the bullet and get a new car?

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Ford 6.0L Power Stroke Diesel :: Lost Some Power / Leaking Head Gasket

My 2004 6.0 has lost some power and the head gasket is leaking into the coolant. How long can i continue to drive the truck before too much damage is done to the engine?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Power Steering Leaking Bad

So this '06 F350 is blowing fluid from the steering pump fitting when you move steering wheel to either side all the way(lock). Is the internal o-ring blown in the fitting? Do these have the teflon seal at the pump? Pretty new to the 6.0 scene. Got a new line ordered.

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Subaru - Outback :: 1998 - Leaking From The Power Steering Pump And Valve Cover Gaskets

I have a 98 Subaru Legacy Outback with 133K miles. It was leaking from the power steering pump and valve cover gaskets. My husband replaced the passenger-side valve cover gasket (which involved removing the air box) and the power steering pump (which required removing the alternator). When we put the car back together and reconnected the battery, it no longer starts! It "clicks" once but won't turn-over. The car does not have an alarm system (but it was an option on this model). We've tried jumping it. The battery is about 14 months old. The alternator is about 10 months old and the starter was replaced about 10 months ago too. We've double checked the wires that were disconnected and don't think we've missed anything.

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Ford 6.0L Power Stroke Diesel :: Brake Pedal Dead - No Boost For Power Steering - Hose Leaking?

Is there one thing that when broken makes both the steering and brakes lose all power? Does the power steering and hydroboost share a pressure source?

My brake pedal is dead and I get no steering boost, but the master cylinder and PSP are full of fluid. Do I replace both, or replace one first to see if that fixes both? Or could it just be a hose leaking? Not sure how to diagnose this one.

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