Ford 6.0L Power Stroke Diesel :: 2004 - Dies Hot - No Start For 10 Minutes


Apr 12, 2016

Early 2004 (IPC under turbo) 163000 miles. Injectors done last summer. Stock. Got a call that this guy died on the highway. By the time I got there (45 minutes?), it started and ran fine. He drove it for ahile, shut it down, drove it some more and it died again. I finally got it in and looked it over and test drove it. It died on me twice (Both times, I was pulled over and stopped. How lucky is that?) When it died, it showed that the Desired ICP dropped to zero just before the actual and the ICP voltage did. I wasn't watching the Regulator%. Cranking, it showed about 210 ICP and .19 ICP voltage. After it sat for maybe 10 minutes, it finally started.

Now, my question is, do I have a ICP problem or an electrical problem? My thinking is an electrical problem because to me, it doesn't seem like the oil would cool off enough in 10 minutes to allow it to become thick enough to build pressure again. I also noticed that the ICP dropped down to as low as about 590 at low idle once the oil temp was up to about 190, but it wasn't always that low - usually it was around 625ish. I have it idling right now and recording Sync now, but of course it's running fine. If my sync drops out, I need to change the Cam sensor or crank sensor, correct? If it doesn't drop out, I have a ICP problem. Does that sound right?

View 14 Replies

Advertisement

Ford 6.0L Power Stroke Diesel :: 2004 F250 Starts Fine Then Dies After 2 Minutes

I have a 04 late model F250. I have done the EGR delete, oil cooler upgrade, and blue spring upgrade. I have a SCT tuner but truck is currently set to stock.

My issue is it starts fine runs good but dies after about 2 minutes. No stutter or stumble. It acts as if some one just turns the key off. I have to let it sit for about 2 minutes and then it will restart. If I try any sooner then it just cranks but will not fire. This started about three weeks ago. At that time I would be driving and it would just die. I could slip into neutral turn key and it would fire right back up and I could continue down the road. As time has gone by the issue has reoccurred more often and now I have to let it sit for about 2 minutes to get it to start again but then as stated only runs for about 2 minutes and then dies again.

I have a scangauge and here are the readings I can get.
FICM main power is 47.5 - 48 volts at all times = good
FICM Logic power is 10.5 - 11.5 volts at all times = ???

IPR is 33% at idle = good Scangauge does not react fast enough to get info at startup.

ICP voltage KOEO 0.25 volts
Start 1.33 volts
Idle 1.11 - 1.13 volts dips briefly to 0.96 volts

ICP pressure Start 900+
Idle 830ish

Sync between CAMshaft and Crankshaft is 1 = good

Have not gotten fitting to do fuel pressure test yet.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: No Start If Sitting For Between 10 To 90 Minutes

I have an 06 f250 w/ 6.0. Having a no start problem. If my truck is warmed up and sits for 5 min or so and try to start it, it starts fine. If it sits longer than that , no start. But if I wait about an hour and a half, it starts right up. Why would it not start if sitting for between 10- 90 min. Starts fine cold.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - Dies While Driving?

My excursion died while driving down the road I lose everything but once I turn the key off and turn it back on it will start turning over again but don't . I let it set for a few minutes and it will start right back up like nothing every happen . this is our only transportation for now. The recent things I've done is change out the radiator and upper and lower hoses due to a tiny crack in the neck. I also changed out the hose from turbo to pipe on the hot side due to wear out hole.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Replaced Injectors - Missing After 20 Minutes Now Won't Start

I have a 2003 Excursion with the 6.0 power stroke. I recently had a few codes, cylinder 2, 3, and 8 contribution/balance fault. I asked a buddy of mine, and he said I needed new injectors. I replaced them all, properly torqued everything down, and got it running. She ran for 20 minutes before it started missing again. I shut it down, and since then it hasn't started. That was two Sundays ago. Since then, I've replaced the ficm, all fuses related to the ficm and fuel pump, and even went in and checked all the connectors. Everything is in place, but it still won't run.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: On Cold Start Acts Like Runs Out Of Fuel And Dies

I've got a cold start problem. Turn it on, wait until glow plug light goes off, hit the starter and it fires right up. It acts like it runs out of fuel and dies. Hit the starter and it fires up and dies again. Third time it stays running. It's not a long crank either. 1-2 seconds at most. Fuel pressure is 59, HPOP immediately goes 1000+, everything looks good. It will start fine the rest of the day until it sits overnight. This is an early 04.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: Cranks Over And Start But Sounds As If Hydro-Locking And Dies In Seconds

I have a 2004 F250 Superduty with the 2003 6.0 Powerstroke inside of it. In the morning i can go out and start the truck perfectly fine starts up and runs like a champ, it will drive to any destination perfectly fine with no issues, ALTHOUGH .... once i reach where im going if i turn the truck off it will not start correctly. it cranks over and will start but sounds as if it is hydrolocking and in a matter of seconds kills itself. once it does this i have to let the truck sit for a minimum of 4-5 hours with the hood popped to allow motor to cool... as soon as its cooled completely i can start it and once again it runs perfectly fine until i turn it off again. if i leave it running at an idle it will sit and idle all day long and i can jump in and drive it fine. It just happens when it gets turned off.

View 5 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F250 - Dies Won't Restart / Crank?

It just started to die on him lately. Doesn't matter if he is driving or idling. When it dies doesnt sputter or anything. Won't crank up until next day and if it does start only runs for 5 min or so. Checked ficm 48.5 volts. Ipr while cranking is at 48% icp is about 1200 while cranking. The dash oil pressure or rpm gauge does not move but when I hook up my ids it shows 180 rpm. Changed fuel filters. New oil. Does fill up oil canister if I hold the drane button down. Getting fuel. Thought maybe ipr but thought I would check with you all. Unplugging the icp doesn't work. 03 motor with 180k miles.

View 9 Replies

Ford 6.0L Power Stroke Diesel :: Long Crank / Idle For A Couple Minutes / Died And No Start

I need to get my oil cooler replaced but that's besides the fact. I drove it on a little trip the other night ran fine. Then went to start it after i was done with what i was doing turned it over didn't start the first time. Cycled the key and cranked it again. Started up drove it back home on the high way no spitting or sputters got off the high way it started idling like crap and shaking as i accelerated but made it home. Let it sit over night and day (was at work) got home to start it and it fired up no problem but still idled funny.

Revved it a couple times and it seemed to clear up so i took it around the block. Floored it and it ran like it was suppose to then go to the other side of the block floored it again and it had no power and sounded like it was running on 4 cylinders. Pulled it back in the driveway idled weird and cleared up again went down the street and floored it ran like a scaled ape and then just died. tried cranking it over and nothing finally got it to start after holding the ignition on ran and then died again. Got it pushed home and decided to fire again after a VERY long crank and it idled for a couple minutes very horrible and died on its own and hasn't started since.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2005 F250 - Intermittent No Start / Idle About 15 Minutes And Died

Started my 2005 f250 powerstroke, idle about 15 min and died like I turned key off. Hooked up scan guage had no flp, fmp or syc ipr and icp was good. Checked ficm relay and fuses and all checked good. Next morning went out and it started flp, fmp, sycall good. Idled about 1 hr and died again same bad readings. Messed with relays and wiring to ficm, it started and died after 2 min. No start again, next morning still no flp, fmp. Went out again in afternoon and everything was good again, I did nothing to it from am to pm, was loading my pistol they shoot horses don't they. I have new batterys, I changed the ficm power card last summer for low fmp. When it is running everything looks and sounds good no miss.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: AC Will Blow Cold For About 3 Minutes And Then Stop For 10 Minutes

My A/C will blow cold for about 3 min. and then stop for 10 min......then cold again for 3 min.....then warm for 10 min.......what is going on ? It does this when on climate control and on A/C . I had a compressor go out about 1 1/2 yrs. ago due to a fan failing...the compressor tore apart... This is not acting like that though .

View 9 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - Stalled Out While Driving / Starts Then Immediately Dies

Have a 2004 6.0 that stalled out while driving. Wouldn't restart. Took readings this morning. ICP was very low (below 100) and IPR was at 85. After a few times of taking readings I could get the truck to start up with an ICP reading over 500 but IPR was still at 85. When it did start up it would almost immediately die. Does this sound like an IPR problem or a oil pressure problem?

View 5 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F350 No Longer Accelerate / Completely Dies Going Uphill / Will Not Restart

I have a late model 2004 F-350 6.0 powerstroke. 182K miles. Auto Transmission

What happened. Condensed version

Left house, drove out to highway, got on highway. Everything feels normal.

About 1 mile of going 70mph, I notice I can no longer accelerate. after 1/2 mile, I begin loosing speed, and engine will not rev past 1000 rpm. I eventually pull over (another mile), put in neutral and will not rev past 1000. put in drive and start to idle to highway exit. it gets about another .5 mile and begin going up a hill when it completely dies. Will not restart.

No prior issues with the truck. Full tank of fuel.

What I have tested so far. Ficm 48.5 volts cranking. Icp .225V KOEO, .875V Cranking. LPOP is registering pressure on the dash. No Fault codes.

I have gotten it to start twice now, one time it allowed me to rev to 750 rpm, where i used 4 low to make it onto a trailer. second time would not rev at all. idling at 250-300 rpm.

That same night as it died, I drained the transmission pan/ TP filter and filled with 8.5 Quarts of Mercon LV. This is the first time I have done this since purchasing @ 161K miles. Everything seemed normal, no leaks present.

Also my buddy showed me how to enter the dash test mode and we cycled through these. Not sure if this is relevant.

So, What do I test next? I don't think its HPOP issue since the ICP is reading .875 volts at crank. I did unplug the ICP and it still would not start. I don't think its the injector side of the ficm because they buzz as normal with koeo, but this is a possibility as I don't have equipment to test. Egr valve is clean for age of truck.

Would it be possible that the Mercon LV knocked crud loose in the transmission causing it to fail/seize? would siezed tranny cause the engine to behave in this manner?

Fuel bowl on top of the engine was full of fuel. I have not pressure tested it yet as I can hear the pump running during key on.

could i have a bad crank or cam sensor?

Multi-injector failure?

Bad Icp with HPO failure?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2007 F250 - Rough Idle And Dies / No Power

My truck died on the way home the other night. After pulling over it started right up but died three more times on the way home. Changed fuel filters, cps sensor which wasn't bad when tested, checked fuel pressure (60 psi), cleaned egr valve, fcim has 48 volts, batteries have 12 volts. Tried unplugging egr valve and icp sensor. Truck will start with icp unplugged . Ipr, stand pipes and dummy plugs were replaced last year when I purchased truck. Truck will run in park fine no issues idled normal, builds rpms and boost. Put it in drive when it gets warm rough idle and dies but starts right back up evertime. When truck doesn't die it has no power.

View 10 Replies

Ford 6.0L Power Stroke Diesel :: 2007 - No Power / Dies Once Up To Temp But Restarts Fine

I have an 07 6.0 diesel and I'm having trouble once it gets hot. It begins to lose throttle response and shakes while cruising and also has a rough idle. sometimes it dies while idling but after cooling off for a few minutes starts back up and runs fine. I've checked the high pressure oil and the ficm and both of those are fine. I've done an EGR delete so it has nothing to do with that either. My MPG also goes way down when this happens.

View 5 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - After Start Up Rough Idle And Power Lag?

Have a 2004 f250 that is having issues. Once the truck is started the idle goes from normal to loud almost sounds like its going to stall. A few weeks back the same happened when i was on a red light. It choked almost to where it was going to die. I accelerated when light turned green and would not move at all. I had to literally use full throttle to get out the road at about 5 mph. I pulled in to a gas station and fueled up as i had a quarter of diesel left and it stopped the rough idle and power starvation once i started the truck up again. It sees like this time its getting more persistent... FML AND THESE 6.0 problems

View 9 Replies

Ford 6.0L Power Stroke Diesel :: 2007 F350 - Power Loss After 10 Miles And Dies But Will Restart?

I have a 2007 F350 6.0 Diesel. Truck starts and runs great for about 10 miles and then loses power and slows down til it dies, it does this without any kind of warning and does not rattle or anything. If i let it sit for about 15 min it will start right up and drive fine for another 10 miles or so and do the same thing.

It did the same thing in December but would not restart at all and the ficm was the cause at that time so i went ahead and replaced the ficm just to eliminate it. I also replaced the fuel pump and the ipr and icp valves are good. The only engine code has to do with the fuel level sensor and that has been on for a year. The egr was recently replaced, the hpop is putting out the psi that it is supposed to and there are not any internal air leaks.

View 2 Replies

Ford 6.0L Power Stroke Diesel :: 2004 - Only Start When Hot

We have a 2004 6.0 that would not, start when hot. Now has been sitting awhile and still won't start. Have about 400 psi icp. Also this is a new motor that only has about 10,000 miles if that much. I would not, think the o-rings in the hpop system would have already failed, and being a new motor they should have the update with backup washers right? Unplugged the icp sensor and will not start. I have cup and CMC sync as well as ficm sync.

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2003 - Cough / Sputter For A Few Minutes With No Power After Long Crank

So, a year ago or so I had the truck die on me, it would start after cranking it a long time and cough/sputter for a few minutes with no power. I thought it seemed like a weak hpop or leaking oring, so I tore it down and put it all back together with a something or other hpop. Now I have a no crank no fuel pump condition, the injectors don't cycle when I turn the key on, I do get relays clicking, but no start, the yellow/blue wire gets the starter to turn over, but no fuel, so couldn't start if it wanted to... I am getting 120 ohms (like 122) on the dlc 6,14 and millivolts, basically nothing between 4 and 14...

I sent the ficm off to get rebuilt and they told me that it was already good (charged me anyway though, ah well...) I wiggled wires around and pulled my ficm plugs apart and pushed the wires in some, didn't seem to move any... What is next? There can't be that many things that cause all three, No Fuel Pump, No Crank and No Injector Buzz, can there?

View 14 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F350 - Lack Of Power While Accelerating / Stall And No Start

I have a 2004 f350 with a 03 bullet proofed motor. The truck did not have any power and the turbo wouldn't support until I put a new vgt solenoid in and it ran great for about 3 miles... Stalled doing 65 kinda lacked power while accelerating but got up to speed quick. I pulled over and no start. It is running error code kam on pcm from disconnecting batteries but could this cause the stall and no start? Or should I be looking into icp sensor?

View 2 Replies

Ford 6.0L Power Stroke Diesel :: 2004 F250 Losing Power Then Stalled Out And Wouldn't Start

this morning I started my 2004 f250 drove a mile and filled up my truck. Then drove another mile and my truck acted like it was running out of fuel. It was loosing power then stalled out and wouldn't start. About five hours later I tried to start it again and nothing. about five hours after that I tried it again and it started up and drove fine.

My thought was fuel filter or the water trap. I haven't had a chance to open the filters up and check them yet. Today while I was at work I got on here to see if I could figure out what was wrong with it. all I could think of was maybe the HPOP went out or the ICP sensor. Could one of these be the problem or was I right with my original thinking and it's just a fuel filter? First thing in the morning I'm going to pull the filters and replace them.

Could there be something else wrong with my truck that I don't know about? Like I said I filled up the fuel tank then it lost power within a mile and stalled out and wouldn't start back up. Then about 10 hours later it fires up and acts like nothing happened.

View 6 Replies





Copyrights 2005-15 www.bigresource.org, All rights reserved