Ford 6.0L Power Stroke Diesel :: 2004 - Automatic Transmission Blowing Fluid Out Under Load Only
Jun 11, 2017
I have an 04 F350 automatic blowing fluid out under load only. Had it serviced the first time it happened two weeks ago. They found no issues and replaced the fluid and filters. Drove truck about fifty miles, no load, no problems. Took her out this morning in tow/haul mode with load and made it about 20 minutes before I noticed it warming up. Pulled over and it is blowing fluid out the right side of the pan.
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Well I've been towing for almost 150,000 miles with a 2012 6.7 Lariat 4 wheel drive. Things have been going pretty well with the truck. I noticed some sluggish and indecisive type shifts early on but now I'm worried. I depend on this truck for pulling a horse trailer all over the country and Canada. Just recently I've been getting a hard shift or a thump or a clunk when shifting up or down in to second gear. I'm at about 152,000 miles and did a hot flush with LV ATF at about 148,000 miles. Should I worry or keep running?
I have a 97' PSD I'm thinking of giving a nice paint job and a flat bed but am reluctant to do so due to financial concerns and the fact that some folks may not want to see me pull up in an old truck no matter how nice it looks. My tranny temps have been stating under 200F and I really keep an eye on the temps when running up and down the hills while towing. The trailer is a 35' Gooseneck with a max GVRW or 14,000 pounds. Should I wait for the tranny to grenade and then drop in a built tranny and if so who's building these tranny's stronger than stock? Long time no see but this site has always been my go to for all my Ford truck questions, upgrades, etc.
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So, had a transmission fluid leak. Couldn't find the leak so I went to a transmission shop. The diagnosis is that a snap ring broke and resulted in a hole in my tranny, something about reverse gear pressures weakly designed snap ring.
Not too happy about this, being that I had thought that the transmission was the strong point of my truck... Is this common?
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I have a fleet of F250s and 350s through my business. I have recently been having problems with a f250 2015 6.7. It has approximately 110k miles and a new transmission was put it about 12,000 miles ago. Since then we haven't had a problem until now. Recently (2 days ago) it started blowing a fuse, #46 (transmission control moduler) and lighting the entire dashboard up like a Xmas tree.
Check engine light, maintenance required, hill descent, etc. However it is completely random when it does this. It has happened a total of 11 times in 2 days. 6 times in a row yesterday then didn't do it until late this evening 5 times in a row. It will get parked, turn it off, try turning it back on and the fuse is blown, replace it same thing... then will eventually start.
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I've been having transmission fluid leak from my truck for a while now. Very slow leak. At first I thought it was a hard line and replaced it but it was still leaking. Then I think I found where it was coming from. It looks to be fluid dripping on the bottom of both sides of my intercooler? On both identical spots. I am guessing perhaps I had a crack on my transmission oil cooler and driving blew it into the fins of my intercooler. I took my old one off and couldn't visibly see one. I have a brand new trans cooler installed now. Haven't drove yet as I am waiting on brake parts? I couldn't think of anything else on why it would leak off the intercooler?
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Found a 2004 Ex, Eddie Bauer edition says it has injector issues, blowing black smoke........ It is apart cause he thought it was the EGR. Has 245,000 on the clock. If the body is super clean I'll give him a offer, it's going to get a motor either way and I'll have my Ex back.............I really miss that truck!
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Ok I have a 2004 f250 6.0L, has 104k on it. A little back story... truck was running well when I started to get surging on takeoff and it was blowing black smoke when it surged. After it hit 1600 rpm it would blow out and run normal. So did some research and found it could be the FCIM, I have the 4 pin and tested it and had 48.5v so it tested good. Did some more research and found symptoms leading towards the ICP so I replaced that and the ICR also.
Upon doing this my surging issue cleared up but now I'm getting a miss around 1200 + rpm weather it's in park Reving it or driving, but it is not throwing any codes, I did check with my code reader. I have also changed both fuel filters and have the EBP sensor on order as I hear they can be troublesome. My question is what should I do next or look at? I was trying to avoid the dealer so I can learn more about the truck in diagnosis.
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My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.
Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.
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I'm in a situation where I may be having to tow my 3500# boat/trailer with my '04 Explorer 4WD (this is well within the max tow limit, per the manual). I have the 4.0L with the 5 spd auto tranny and 3.73ls gears. I've towed the boat a handful of times with this vehicle and had a good experience every time. Now I'm looking at this being my primary towing vehicle, towing once or twice a month in the summer. The car only has 48000 miles on the ticker and is in pristine condition, so mechanically it's sound.
I asked my mechanic what he thought of this arrangement and he hates the Explorers, so he's giving a biased response. Have any of you towed something on a somewhat regular basis with this, or a similar, vehicle? Any issues? My mechanic keeps going on about the transmission seal blowing when under a heavy load.
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So I have just over 14k on my 2015....... I love the truck but have had a few small issues. I had a water leak coming in from the roof that would leak through the grab handle. Nothing major dealer replaced one clearance light seal and they said the windshield needs to be re sealed.
Then I had a god awful irritating squeak in the dash..... It only does it late In the day when it's been hot. The dealer said it was a loose air bag. I have had the truck back a week and it's doing it again.
Those are little issues that will get resolved...... I hate having problems with a brand new vehicle but I understand it happens and that's what warranty is for.
I also reported a bad shake to the dealer...... The truck will shake very violently and have a very loud "diesel" sound. It's very specific at when it occurs. It has only done 4 times in the past 6 weeks including today. The odd thing is the 4 times it has done it has been the same time of day in the exact same spot on the exact same road!!!!
Basically I leave my office sit in some traffic and by the time I get to the parkway it has been35 minutes or so. Only happens in 6th at 60 which is roughly 1,400rpm a slight load due to a small incline and it shakes real bad! The typical "diesel" sound you get when under a load is very pronounced almost to a knock. It will continue to do this as you slowly increase throttle until it down shifts and then goes away. I also caught it doing it and I manually shifted to 5th and it went away.
Because of the rpm at which it happens with slight load only doing it in 6th I lean to a Trans issue and more so a converter problem. It feels like converter shutter. I just don't understand the engine sound.
I gave very descriptive info to the dealer..... Several techs drove it and could not duplicate. I just picked the truck back up last Thursday and the dash squeak is back and the shake happened yesterday and again today. So I am a bit irritated to say the least.
I really hate the fact that I know there is a problem but I also understand if a tech can't duplicate it he can't diagnose it. However today I did get a video of it with my phone so they will know I'm not making this crap up!
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I have a 2006 F350 Superduty hd 4x4 6.0 Diesel. When it begins to start pulling from a standstill, it will not build power to untrack the load. Once it gets going the turbo will build boost and pull fine. Checked Boots on tube from turbo to intercooler for possible leaks. Replaced tube from intercooler to intake. Made sure map sensor tube was clear of soot (none at all in there). Air Cleaner is in good shape. Im a little Frustrated.
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I posted earlier about a whistle that appeared when I was towing my old travel trailer (6000 pounds). It only happened a couple of times, and I had a hard time replicating it, so I elected not to waste any money with the deductable, and possible additional costs for a non-covered issue at the stealership.
Now, I am towing a larger 5th wheel trailer (11000 pounds), and am experiencing this whistle on every steep grade, while towing. Below are a couple of things I noticed, that had to be, before I would get the whistle:
* It only seems to happen while the cooling fan is engaged, and also only when the rpms reached 2800 and above.
*If the fan was on, but the rpms were turning below 2800 rpms, then it would not whistle. It would, however, after the transmission downshifts, bringing the rpms back up, while climbing.
*If the engine was spinning at 2800 rpms, and the engine fan was not engaged, then it would not whistle, until the fan would kick in.
* It only seems to occur when I am climbing a steep grade, on a warm day. Although, I haven't experimented on steep grades on a cold day...
It sounds to me like there is an issue with the engine fan system, but I thought I would put it out there, just in case any of the diesel guru's out there might know of something else that would cause a whistle like this, i.e., turbo?
Oh by the way, I also think that I have a performance reduction lately. However, I can't know for sure, as I have never towed this much weight with my truck before. I just kind of expected that I would be able to pull to the top of these grades, with a little extra peddle to spare. I have to floor it, just to "try" and keep up with traffic. And I haven't calculated my fuel mileage while towing this beast yet, but WOW, that fuel gauge needle sure does drop like a rock!
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My 6.0 stalls out when under load above idle intermittently. When it stalls, if I release the gas pedal and tap it, it usually catches again but not always. ICP is strong and doesn't seem to waiver when it stalls. Engine runs much better when oil comes up to about 180. Oil / water temp spread about 5 degrees.
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After replacing both heads with remanufactured heads from ford along with new egr and oil cooler a month ago, she still overheats when pulling a load. While normal driving and not towing, no problems. In the last 5,000 miles since work was done and while towing approx. 15,000 lbs (load and trailer weight) she got hot once, slowed down, temp retreated got home - she has not overheated since then pulling 4-5 loads over the next 2,500 miles. Today at about 75 degrees only 4 blocks after picking up a load at about 12,000 lbs she started getting hot again. After I let her cool down and got on the Freeway the temp went down, appears she's not staying cool in the city with a load on. With all the work and new parts I had installed, what the problem might be?
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I ran about 500 miles today loaded up pretty good and noticed every bump I hit that was enough to rock the truck and trailer that there was a noise I've never heard before. It was like the difference between asphalt and concrete road surfaces, but was only present when the springs were sufficiently compressed. Temps were between -10 when I left to 10 or so above when I was destinated. Would that cause the noise?
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I have a 2003 f 350 6.0, when under a heavy laod such as towing a 3000-pound trailer up a long hill at approx 60mph and 2000 rpm it intermittently mis fires.The boost gauge bounces up and down and i here a poping sound from the engine compartment.I have had it to several dealer and independent shops but with out the trailer or a heavy load it runs perfectly.They have told me fuel pressure is good and changed all fuel filters with OEM parts.
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2005 F250, 6.0, 60K miles, recently (within last 1K miles) had ARP studs, EGR delete and new oil cooler installed. Shortly after (5-6 weeks later) I noticed blue smoke under any load (taking off from red light, backing up) but not at idle or startup. Was using the "Performance" SCT canned tune after the stud install, but had the "65HP Tow" canned tune installed when I first noticed the smoke and now back to stock after noticed the smoke as a precaution. Everything else original except FICM, filters and batteries and use 5w40 Mobil 1 since new.
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So pulling my trailer and 4x4 and the truck dies without any other symptoms. No check engine light all other electrical remains working. This happened 6 times this trip always while pulling a grade but only after the truck has been running for a few hours. Each time, no warning and once the truck has set for 5 to 10 minutes it start up like normal. The longer i let it set the longer I can run before it does it again. ICP is 550ish at idle, 200ish while cranking. Check the FICM before the trip and it was at 47.5 to 48.5v key on engine off and running. STC, stand pipes, dummy plugs, ball cups have all been done.
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While i am pulling a loaded trailer we have been experiencing a random Chug that only last about 1 second we have no lose of power during when it happens. We Recently just replaced all fuel Filters. We have an updated EGR on it with a cold air intake and muffler delete. It has about 180000 miles on it it runs awesome and starts right up just trying to figure what this problem could be..
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In the last 3 weeks I've replaced the oil cooler. IPR, ICP, fan clutch, intercooler, rebuilt the turbo, new elc coolant, egr valve, thermostat, new batteries, positive battery cable, and alternator and a host of other crap. Now I have a new problem.
When towing it overheats, almost instantly under load. I was towing a 9k trailer up a hill, a total of about a 30 second climb and it overheated (242 degrees). I'm thinking head gaskets at this point as they are stock and have the tty bolts installed.
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I've topped up the DEF and the warning is still showing that I'll have reduced engine power within 45kms.
Its weird, just yesterday it showed 550kms to empty so I added one full container, all day it kept showing less and less kms' til empty. Warning lights and bells etc.
This evening topped it completely and still shows. Is there a way to reset it without having to stop at the service dept.
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