Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Crank / Does Not Even Try To Turn Over When Turn The Key


Aug 2, 2016

A month ago I got into my truck in the morning and when I turned the key to Run everything lit up like normal and after the glow plugs warmed up, I turned the key and there was about a two second delay between me turning the key and the engine cranking over.

The next couple times I tried starting the truck that same morning I had to try to start it a couple times because it wouldn't try to crank over the first couple times but it would always eventually start.

It's been continuing to give me problems but never stopped running once it was started and then this morning I tried starting it for 45 minutes with no luck.

What I have tried so far is:

Resetting batteries
Jumping the truck
Checked to see if the starter is getting power. ( I put wire testers on it while someone else started and I didn't get a good reading even when it did start. New starter was put in 9 months ago.)
I also made sure wire going to starter wasn't corroded
Battery terminals are also not corroded
Checked fuses
Tried starting truck with fan clutch disconnected
Cussing at it
Tapping starter with a hammer while trying to start it

Also, everything sounds perfectly normal when I turn the key, it just doesn't even try to turn over.

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New to the forums, not new to fords. 1999 F350 7.3L Diesel. This has been a work truck and has seen multiple devices in and out over the years. I removed the last crap for GPS tracking etc from the last owners. The truck has worked well for a long time since until...

I'm moving slowly to a different state and so the truck got parked for 2 months. went to start it and nothing. the dash comes on and all the lights come on but when you turn the key to start the power drops and nothing.

Testing so far:
replaced the fender Solenoid
tested the starter motor and solenoid -passed
replaced the ignition switch
tested continuity of the hot and ground wires to the fender and starter and everything passed

When I shorted across the fender solenoid the starter works and tries to start the truck (unsuccessfully so far)

So the wire that goes to the fender solenoid is not working and where to trace it to and what needs to be fixed. Is there a relay or fuse besides number 30 that is in the way? where does the magical wire go so i can check its continuity?

I am stuck 800 miles from where i need to be and I am stuck here. I don't have the cash to get a mechanic and my mechanic friends are stumped. I do have a Snapon modus tester, what to do with it.

FYI the batteries are new and fully charged.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 Stopped Now Won't Crank

03' F350 Crew Cab DRW FX4 Lariat 6.0
180k miles
Has EGR Delete
Blue Spring Kit and recent Fuel Filter Kit

Last Friday I got the truck back from a local mechanic that had replaced the water pump. Took it out to put fuel in it last night. About a mile from the house it felt like it bucked then died. While still rolling I stuck it in Neutral and started it back up. Got fuel and back home, no problem. Total trip around 4 miles.

This morning I get about a mile from home (other direction) and it does the same, engine quits and it rolls to a stop. Except now it won't crank. Has electric power, just won't turn over. Both batteries are pretty new Napa big CCA ( I believe 800 ).

I walk back home and get my '04 F250 6.0 (180k also) and drive back to the stricken 350. Thinking a battery may have crashed a cell I remove the ground from one battery and jump it off with the 250. No difference. Reconnected battery #1 and Disconnected battery #2 ... Same thing, no crank.

I didn't really think it was a battery issue since it started fine, but if one of them had crashed a cell it could have shorted. No dice.

Now I'm thinking it may be the fuel pump. Would not having line pressure keep it from at least cranking? IE like a safety feature so the injectors don't try and run dry?

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2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.

My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...

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This truck is bone stock FYI. I get in it to crank it and I get nothing. Batteries are good, everything in the cluster lights up, and looks normal. No codes are thrown. I can hear the solenoids click under the dash and hood. I check the voltage of ignition cable at the starter and I get no reading.

There is a single thick yellow with light blue stripe coloured wire on the passenger side of the engine compartment, beside the vacuum pump with a "squeeze and pull" type disconnect. Disconnect it, and connect the male half of the connector to the passenger side battery positive terminal. Do this with the ignition key in the RUN position. Does the truck start?

This is where it gets weird. The truck does start and after i reconnect the wire it it starts normal. I started it several times throughout the day. The next morning I get in the truck. No start. I have to use the wire and manually connect it to the battery and it starts right up again. This time I get a "Tow/Haul" light blinking on the dash. It will go into gear but pressing the acceleration pedal does nothing. I turn it back off, attempt to start it normally and it starts right up. No it will go into gear and drive. Now I am thinking maybe the neutral safety switch?

Could it be a solenoid sticking or the neutral safety switch or something else entirely?

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Ok 2011 ford f350 6.7. Turn key on, no crank, no start. Trailer brake module failure flashes on the screen. If you leave the key on after 5 to 10 minutes the heater kicks on and you can start it. Runs down the road, hitting every pot hole for 1000 miles fine. Shut it off, try to immediately restart, same thing. If you hook up a booster box to it it starts. Replaced both batteries, cleaned cables. Scanned it, only codes are with the instrument panel : loss of communication with trailer brake module, with abs, with heat and air, and with parking aid modules. Tried to scan abs, parking aid, and brake, scanner would not communicate. When it is running communicates fine with them. Need a direction to go from here?

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Alright so I have a 99 7.3l. One day I went to start my truck and when I turn the key to the on position all is normal and then when I turn it all the way to crank it nothing happens. I hear a relay click ann thed that's it. Me and a buddy of mine spent quite some time on going through the entire truck. The starter was replaced, the neutral safety switch was replaced and the ignition switch was replaced yet the problem is still there. We then discovered that fuse #20 under the dash keeps blowing with every turn of the key. The manual states that this fuse is a starter motor relay coil PCM ( gasoline only). So if it's gas only why is it even in there. Let me just say that I can jump the fender mounted relay and the truck starts.

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Looking for a schematic for a 1999 F350 SWB 7.3PSD? Perhaps it's a relay gone bad?

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