Ford 6.0L Power Stroke Diesel :: 2003 F350 - Intermittent Battery Light On / Off
Jul 6, 2016
I have a 2003 F 350 Crewcab 6.0 liter SD. I was preparing my truck for the first haul of the Summer. I noticed that my batteries were on their way out after 2 years old. I replaced them and noticed I had an intermittent battery light coming on/off on/off. It seemed like only at lower RPMs. So the day of my trip, I ended up changing out the alternator.
The trip went fine, however, I noticed that pesky battery light came on and then off a few times. I also got a hot plastic type smell from the front of my truck.....you know that hot plastic smell Anyway, I got home just fine. Via Torque Pro, my battery volts were reading 12.2ish when my battery light came on, but then would quickly return to 13.9.
Since I"ve been home, I have read about fixing the grounding points for our trucks and also adding a second ground wire and a second hot wire from battery to battery. I can not find exactly where the ground's lead to. I still have that fricking battery light coming on .....more often that not. How to chase this problem.
First I need to find out where the ground wires go to. My volts of recent have been reading 11.5-12ish when the truck is running and the friggin battery light is on. I did search and found a few links to this problem, but where to find the grounding points.
View 14 Replies
Advertisement
2003 6.0 will fire within 2 seconds when cold, literally a "bump the key" and she fires up scenario. Recently and only when the engine is hot I'm getting extended crank times and sometimes it takes several attempts for the truck to start. I replaced the HPOP with an upgraded pump after the factory HPOP went out at 311,000 miles. I know this sounds like a standpipe leak scenario but it doesn't act up all the time, sometimes it fires right up even when its hot. my thinking is a leak is a leak and only gets worse.
My IPR is reading in the 26% range, FICM is steady in the 47.5 to 48 volt range and at idle 585 to 600 psi on the ICP with a good FICM sync. I'm going to to use my scan gauge and see if I can catch an extended crank scenario to see if the ICP is reaching 500 psi but is there somewhere else I should be looking? FICM relays possibly? I've noticed when i turn the key on I'll hear the fuel pump,vacuum pump but the clicking sound is very brief or nonexistent (not sure what the clicking noise is from I assumed glow plugs but its absence is noticed)...
View 14 Replies
Well today I got an intermittent battery light so I got the batteries tested and they were both good and then the alternator is only pushing 12 volts so I guess I need a new one right? Which know should I get? And how hard is it to get the belt to relieve tension...
View 14 Replies
Battery light came on today. Checked voltage with truck running and only getting 11.8 / 11.9 volts at each battery. Alternator shot or ????? 2004 F350
View 14 Replies
am in possession of my fianc's F350. The battery light kept coming on, I changed both batteries... twice. I pulled the alt and took it to 2 different stores, asking them each to test it twice, and it checks out good. Drove it to a family function in Sept and it died (no lights, no dings, just completely dead), couldn't get it to jump so I had to have it towed. Tow truck driver said it was probably the starter solenoid, but I couldn't get any confirmation. Had a charger/jumper hooked up to it and got gage movement, dings and heard a clicking sound when I tried to start it.... still no jump. Is this a starter issue, or an electrical issue?
View 14 Replies
I have a 99 f350 7.3l 4x4 and my battery light flickers randomly. I have checked the alternator and both battery's. All brand new and seems to be ok. They only are getting a charge when the battery light is flickering. I put both new batteries in on Thursday and on Sunday I needed a jump at the store.
View 7 Replies
I just bought a 2004 F350 6.0 cclb 6 speed with 260k on it. The previous owner seemed to have taken good care of the truck. It is basically stock with the exception of the blue spring mod, and a sinister diesel coolant filter. Anyways, I brought the truck home and it ran great. Now I have an issue that needs to be addressed.
The issue: I am experiencing a intermittent loss of power, stall, or stumble when engine is cold. After sitting all night the truck will start fine and idle fine. But when I try to accelerate and bring engine RPM up the engine will stumble and lose all throttle response, when this happens the WTS and WIF light flash. Sometimes it just stumbles, sometimes the truck will actually die and then restart. The issue seems to go away after the engine has reached operating temp.
I did some research on the issue and it seems there is actually a TSB out from ford for this issue. It explains that some 2003-2004 6.0's might have wiring harness chaffing issues. This is what the issue I am having seems like to me (shorting harness). I looked up codes on the truck and there is an active code (#8 glow plug circuit fault). I did a short visual inspection of harness and didn't see anything out of the ordinary. But i wonder if it would be worth changing both sides of the glow plug harness?
View 2 Replies
I have a 2006 6.0 F350 that has started stalling intermittently. Truck starts right up after a few minutes and otherwise runs great. I'm getting trouble code p2617 (crankshaft position sensor). Reading on some of these forums it sounds like it could be a whole array of things causing this. Would this sensor be a logical place to start or what, if anything, should I look at before getting any parts?
View 2 Replies
Have a 2003 F350 srw 4x4, 107,000 miles on it. Driving it last night tow/haul light started flashing, hooked up AE got a P0730 Incorrect gear ratio. Truck seem to do ok, cut it off went back out a little while later and the tow/haul didn't flash.... Only issues I've had is when shifting from P to R, it takes a second or two longer than it should and shifts hard when it does but it doesn't do it every time.
View 1 Replies
My 2007 F350 6.0l DRW LARIAT battery voltage was too low to restart her while out and about today. I did notice that she seemed kind of when I started her up leaving my town to got over two towns away. So i set my Scan Gauge to check voltage and it was low considering she was running, in the low 12V range with radio and a/c running. So I figured the regulator is on it's way out but I this be able to restart her up. Anyway after a jump she started right up and I was able to get home no issues. After I jump started her the check engine icon was illuminated with DTC P0606. I'm not 100% on why this trouble code was recorded other than the fact that I tried to start her up which caused battery to fall below the 9.6V threshold to power the PCM. The voltage was still low after jumping her, so I figured i better swap in a new alternator but what kind. I hear that the alternator is an issue with this truck, so what should I get?? What alternator is proven to last on these trucks?
View 14 Replies
2001 f350. 7.3 has 350k on the engine. Last week it cut out and stalled it was about 15 degrees and though.. fuel had jeld... it warmed up.. didn't happen again. Then two night ago.. happened 4 times in a row then it was fine. yesterday a dozen times at least. It stalls but restarts itself (roll starting i guess) the water in fuel ,CEL and wait to start lights come on and then go off. We started with fuel filter, have changed the cam position sensor (yes with ford part not part stores) and now have also changed the Injection pressure sensor (also with ford part) while it needed changed as it was leaking oil the truck is Still stalling.
My dad is a technician He hooked his computer to the truck.. nothing. He was able to get the truck to recreate the problem with the scanner hooked up. When it stalls if he holds the throttle down the truck stays at an idle and the CEL, wait to start and water in fuel lights are on. It decelerates and puts along as nice as you please with the fuel peddle to the floor! let off the accelerator, lights go off and it recognizes the throttle again. No codes at all. hes thinking its the pcm telling the icp to shut off fuel. What would cause it to do that?
View 9 Replies
I have not started my truck for some time (about 3 months) and the battery went dead. I recharged the battery and started her up. I then drove my truck about 5 miles and noticed that the water temp gauge was pegged to overheat...unbelievable! So of course I stopped the truck at the the nearest spot that had a water hose. The water was about 2-3 liters low as I could tell. This should not have caused the engine to overheat though. So what happened here. The engine ran ok back home but now I do not know what to do. Is it an electrical issue where the cooling system has a valve that is signaled electronically to open for the water to flow thru the system??
View 14 Replies
I have a 2003 f250 6.0. Recently, I have noticed that my air conditioner will work at first but once the compressor cycles off it does not come back on. I end up having to turn the a/c controls to off and wait about 5 min then turn them back on and it will work for a about 5 min then blow warm air again.
This happens more when towing rather than just driving around. I have changed out the sensor on the canister but it was no dice. The system is charged to the correct level according to my gauge. This occurs more often on hotter days than any.
While the truck has been running and the system is malfunctioning, I have crawled under the truck and noticed the center wheel of the compressor is not turning but can be turned by hand. Do I need a new compressor or am I missing something else that would be simpler?
View 13 Replies
Finally registered on this site after hearing good things from others who are currently on here. Been a 6.0 PSD owner since buying the truck since new in 2003-F250 CCSB. I have done regular maintenance on it and have had a good run until recently. Everything is stock on the motor and currently has 229 000 miles.
I will describe my current problem: I have borrowed my brother's tablet and have the following numbers from the Torque pro app. While trying to accelerate it now has a hesitation and seems to not have the power.
At idle: 630 psi HPOP, 24 % IPR, 47 volts FICM, ICP volts .1
Trying to accelerate on at highway speeds: 1230 psi HPOP, 83% IPR, 47 volts FICM, ICP volts 2.6
Also, sometimes when starting the truck it seems to rev extra high for a split second. My brother says I may have a high pressure leak on the system. What I should check first?
View 14 Replies
I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.
View 14 Replies
I noticed the aftermarket controller in my 03 F350 is not working. I am wondering where the fuse(s) might be located. Under the hood? Are they fuses or relays?
View 2 Replies
I have a early build 2003 f350 6.0. It will not start. Readings are good. ficm 48 to 48.5, synced, icp volts .30, icp climbs above 1200 psi, bat 13 to 13.5, ipr 14.8 to 40, fuel pressure 82 psi during crank..... will not start. Last week tore it down and replaced the tube of the hpop, found a leak in map hose and cleaned the turbo (vanes, ring). Ran ok for a week... shut it off and my sons baseball practice and will not start.... towed it back 2 days ago and nothing..... just cranks... I am at a loss. Another question would be where do i air test the hpo system on this truck.... ICP and IPR are in the back of the motor and hard to get to. I have read there is a way to do it under the valve covers.... not sure.
View 14 Replies
I have a 2003 Ford F-350 super duty 6.0. A few weeks ago it starting loosing power, it wouldn't even go up to 15 mph. It now won't even move. There is 0 power. When I press the gas the motor bogs down to a very low idle and wants to die. I also had recent trouble with it starting. It would wind up to a very very low idle and about a minute later it would crank up to full idle. I changed the fuel filters (on top of the engine and under the cab) and also changed the fuel pump under the cab. After that I still have no power when pressing the gas it will still act like it wants to die.
View 14 Replies
i just installed a Dash Cam and it needs power all the time. Is there a way to tap into the dome light?
View 2 Replies
Trying to troubleshoot a very intermittent (has happened on two different occasions during the last 1,000 miles) hesitation from a stop-light. I've been recording engine parameters (Torque application) on both instances as these have been during longer trips after a period of highway driving. 2004 Excursion, 112K miles.
This feels kind of like severe turbo hesitation (4 to 10 seconds trying to start out before it kicks in) but I don't think that's it. The turbo is a new PowerMax turbo replaced 5 months ago. VGT readings seem pretty normal. The EGR valve is new -- the first instance was with the old and the second was with the new. I've also recently replaced the EGR and Oil coolers (before this).
Here's what's interesting in the captured data though... Normally when I coast into a stop-light the indicated engine load stabilizes at about 40-50% and VGT moves to about 65% to 70% at idle. The two different times this happened (actually multiple times at stop-signs/light close to each other over 5 minutes or so for both of these), when I have coasted to the stop, the engine load increases from low values during coast-down (0% during freeway coast-down or 19-30% during other coast) up to 99.6% (or other similar high values) at idle and VGT seems to be full closed at 85%.
There is absolutely no response to the throttle in this situation for 5-10 seconds. I've either been goosing the throttle a bit or putting it neutral and revving it up first to get things going again. When it finally catches and starts accelerating with power, indicated engine load drops to 50-60% again and VGT opens up to 40-60% or so. None of the other parameters I've been capturing seem to read strangely during this that I recognize. No issues observed during cruise and power seems good. No pending DTCs or engine light.
Here's what the data points I'm capturing (once each second):
Boost
Calibration Input Volts
ECT
EOT
Fan RPM
FICM main volts
Fuel Injector pulse width
ICP
ICP Volts
IPR Duty cycle
RPM
Engine Load
MAP
Trans Temp
VGT Duty Cycle
EBP
EGR Commanded
EGR Error
Added today but not captured during these issues yet:
IAT
IAT2
Baro
Accel Pedal Position
Mass Airflow Rate
Mass Fuel Desired
View 14 Replies
2003 f350 6.0. Ran last night and wont start today. Monitor says 85 psi pressure, should be atleast 500 to start. Could it be the IPR?
View 4 Replies
