Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?
Sep 4, 2016
My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.
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I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?
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I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.
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I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.
The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.
I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?
The video shows exactly what I deal with every morning.
YouTube - 2003 F-250 Cold Start Issue ....
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Title says it all... Starts & idles pretty good. No codes. Has decent power on mild acceleration, any time you step on it more than 1500rpm it lets out little black puffs of smoke and intake makes that popping sound and truck jerks a little...EGR delete. HPO pressure is good. Injectors are fresh as of a year ago. Valves? Lifters? Turbo?
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I went on deployment and handed the wife to crank the truck up she did but didn't drive it so batteries didn't charge back up. I got them charged up and the truck cranked right up. I was plugging it in at night and it would start just fine the next morning. Then a week later batteries kept dying in a few hours during the day. Had to jump it again. then even when plugged in trying to crank it there was a buzzing noise and it would crank but not start. I bought new batteries and it cranked right up and drove fine until I shut it off and same problem and batteries were low again and it will crank but wont turn over. I am thinking maybe alternator.
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I have an early 2004 F 250 6.0 that just quit one day and haven't been able to get it started since then. I have tried to follow the No Start checklist...
I have no aftermarket mods or tunes.
I have changed the fuel filters, made sure that there is fuel in the tank and made sure that it is getting fuel.
I have un-plugged the ICP and still no start.
When I turn the key on it goes through the regular sequence and I hear the injectors (sounds like it's doing a buzz test).
When I try to start it, it cranks over, but I hear a good bit of clicking coming from the fuse/relay panel under the driver's side dash.
I have inspected fuses/relay and dont see anything smokingly obvious.
I installed new batteries, but no joy.
While trying to start, it sounds like it may actually do it for a second, and then I get a noise from the starter.
I bought a scanguage and added the PIDs that I found searching through the forum and here are my results.
ICP key on = 0.23 ICP while trying to start = 1.30
ICP Voltage (Volts)
TXD: 07E02216AD
RXF: 0462451606AD
RXD: 3010
[Code] ....
Camshaft & Crankshaft Sync = This is erratic; it will flash 1 and immediately go away. The thing is, I don't know which sensor should be replaced.
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I have a 2006 F250 6.0 with 218xxx on it. Have had a ton of issues since day one, but I finally thought I had gotten a handle on all of them until the other day. Truck started sounding a little rough, no noticeable effect on performance, no codes on my Edge CTS (except one random CKP sensor code that went away). Was leaving work later that day to go home and it started up fine.
Got about a 1/4 mile from the shop and went to turn onto a busier road so I put into the pedal a little bit. Truck immediately lost power. Sounded like a turbo boot blowing and I had very little throttle response. Immediately pulled over and checked codes with truck still on, nothing. Got out and popped the hood with the truck still idling to check for CAC tube/boot etc. As I was looking at it, the engine started screeching. I shut it off as quick as I could get back to the cab.
Looked over everything, nothing noticeably wrong. Went to crank it to see what it would do. All i got was a noise from the starter engaging. Belt not turning over. Tried unplugging the fan clutch (read a thread with similar symptoms and that was the issue for them), connected the starter solenoid directly to battery, same issue. Removed belt and attempted to crank. Same thing. Removed all glow plugs to check for hydrolock. Motor slowly would turn with belt still removed and no glowplugs. Removed starter and tested outside of vehicle, solenoid and motor both seem to be ok.
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I have a 06 6.0 f-250 it cranks but won't start untill I pull the secondary fuel filter cap off and seems to vent air in the system out then it starts right up. I can't figure out where it's sucking air. Here's my question I changed the fuel sending unit in the tank a few weeks ago and had a hard time seating the lid on top of fuel tank. If it is not completely seated will this cause air in the fuel system and give me the headache I've been dealing with?
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2005 Ford F250 6.0 Diesel (bought new). Never had a problem with the engine until about a month ago. Engine has 220,000 miles on it. Oil and filters changed regularly. Ran low (not out) of fuel, started sputtering badly but not killing. Filled up with diesel. Ran better, managed to get home. The next day it was dead. Crank but no start. Since then I have done the following (not in order):
- Changed EGR
- Changed ICP
- Changed IPR
- Changed the STC fitting
- Changed all seals in the HPOP
- Changed glow plugs and harnesses
- Tested each fuse and relay
- Installed new batteries
- FICM tested 48V
- Changed motor oil and filter
- Changed both fuel filters
- Checked for water in the fuel
- Purged air from fuel line
- Replaced dummy plugs
- No codes
- Prayed the rosary
One month later, still crank no start. Thinking about using it as target practice with the AR-15.
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I have a 2007 f250 6.0 powerstroke that had an intermittent crank no start problem so I replaced the sti valve on the hpop. Put it back together no start ran a few tests found the FICM had 22 volts replaced that still no start replaced IPR valve because I got a 0 ohm reading from it still no start. I am just about out of patience with it I am going to add some pics of the scanner I am using. I dont know the difference between ICP DSD and ICP PRESS.
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2005 F250 To date this has been done, some at different times. ARP studs, OEM head gaskets, heads machined, oil cooler replaced, new fuel injectors, reman'd HPOP w/IPR with STC fitting, EGR delete, 4" turbo back and SCT x3 tow tune.
We originally had a leaking injector that gave us issues (Thread is here) but we pulled the cab and went through the motor, installed studs etcetera.
After the rebuild we ran it approximately 1K miles and it ran great, then one day towing a '65 C10 on a 20' flatbed it shut off while cruising down the road, crank no start on the side of the road, scanguage showed ICP was too low to fire the injectors so we towed it back to the shop and replaced the HPOP, still low ICP.
What's the next step of diagnosis? I'll have ICP numbers by Monday, it's been several months since all this happened and I'm currently out of state trying to diagnose. If i remember correctly the ICP numbers were low teens or 20's. I don't know for sure but I don't think we replace the standpipe or dummy plugs when we had it apart, could that be the issue?
My thoughts are either we have a leak in the high-pressure side or low pressure isn't supplying enough oil to build pressure, so in theory, we would want to check low pressure first, correct?
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My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.
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So, we have a 2005 ford F 250 6.0 diesel and we had the engine changed out from a 2006. Now the truck will not start on hot crank. It will start up normal when cold. So dummy plugs and stand pipes were changed out as well as the oil pump and turbo from the 2005 engine because they were still perfect. What else could be causing the truck not to start up after truck is hot. Does the engine number have anything to do with it? Or anything electrical
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2003 250 superduty 6.0 ... I had to do the icp sensor. I went in from the top and discovered that the oil cooler was failing also. Replaced the icp and the oil cooler. Got it all back together. It would crank but wouldn't fire up. it did try for a about a tenth of a second. that's as close to firing as it got. The shifter has been loose. i ran it through the gears and the back into park. now it won't even crank.
Took the starter in to have it tested. it tested fine. Went to put it back on the truck. With no real force tightening the electrical connection it just snapped off the solenoid. put a new solenoid on it. Still no crank. Checked all related fuses and relays. They all seem to be good.
When I turn the key to on I get the buzzing noise and everything. Been through a lot of the no start check list. I don't have the ability to quite test everything. But what i can check. i do have an obd2 scanner. I cleared the code for the icp. I don't have any other codes showing. I have tripled checked that. After the weekend I am going to have to give up and take it in I think.
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I was driving down the road and suddenly lost tons of acceleration power had to almost flour it to move at all so I pulled off the road to stop and check it out. After I stopped I couldn't get it to start again it would crank like it wanted to start but nothing. So I had I towed home and it sat for a little while and then I tried to crank again, and it started and idled like crap and when I pushed down on the gas pedal there was no reaction, rpms didn't go up or nothing but still would idle like crap.
Symptoms stayed the same for about a day and no I have a crank no start. So then I did what little I could do just to see if it was an easy fix I changed the ICP sensor, IPR sensor, and EGR valve needed to be replaced so I replaced that too. Headstuds and gaskets have been done as well by previous owner but not I think it might be an HPOP problem? I am unable to read codes at the moment as well just FYI. Could this be a fuel filter issue even tho the secondary housing fills with diesel?
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I know this is an old subject that comes up from time to time. Most will notice it after an oil change or the first oil change anyway. Yet, some will never notice or experience the sound.
It is when you first start the engine, it has been described as a can of marbles being shaken or popping noise, maybe a metallic knock.
I have 17K on the truck now and this seems to be getting louder and more annoying. Sometimes it is louder than other times, and sometimes I don't hear it at all. I have always changed my oil right at 5,000 mile intervals. Fuel Filter at 13,500.
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I have an electrical problem on my 2003 f250 7.3 diesel. Sometimes it starts and sometimes it doesn't (mostly doesn't). I have two new batteries in it and have cleaned the grounds at the batteries and at the engine. When I go to start the truck all the lights in the dashboard work and it dings at me but when i crank the key nothing. I wanted to see if i was getting power to the starter and when I put my multi-meter down on the ignition wire on the starter and put my ground lead on the chassis bolt it starts every time.....I'm thinking this should not happen?? Is that a bad ground or a short or something else?
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ICP and IRP changed both fuel filtrs and Blue spring put in. HPOP Pressure is over 1600PSI when cranking with 2.5 to 4 volts.
Will try to run but acts like not getting enough fuel. If I loosen the lines off the upper filter housing lots of fuel runs out. Lots of smoke when cranking also.
FICM volts are 48.5.
Reading with Scan Gauge 2.
The truck is a 2003 F350 DRW Stock 6.0 with 433000 on the odometer.
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2003 crank no start, 196k bone stock truck egr still in truck and stock head bolts. Replaced the icp sensor and ipr sensor, both from ford. What happened is I got fuel then about 15 minutes afterwards my truck acted like it was going up a hill and was just losing power and shut itself off. ficm tested 48.5 volts all 8 injectors tested good and there is oil pressure. Had an egr fault code but I'm at a loss.....
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My 2003 f-250 6.0l has not been starting. I have connected a scan tool and I am getting around 1000 psi icp. The FICM voltage is 47.5v however when I cycled the key it dropped to 43.5 then started climbing to 48, but I am not getting FICM sync. I does eventually start when I do get sync. It seems to run fine after it starts. It does not do this all of the time. But this morning It cranked until the battery died. New FICM?
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