Ford 6.0L Power Stroke Diesel :: 2003 - Died On Signal - Changed Injector ORings Still Won't Start?
Mar 8, 2015
2003 6.0 psd owned two years driven 2 months due to money thrown prior to forums and scangauge 2. Bought truck in chicago drove home. Oil in coolant. Did egr delete oil cooler all gaskets orings etc. New oil filters motorcraft fuel filters .new rad fluod wix trtmnt. Truck started right up. Still had same intermitantstudder as always when cold. Always exp those sysyems until hot then here and there until parked then hot no start or hard long start when hot. Knew something was wrong and waited for it to come to a head well it did in may.
I was driving coming up to a stop sign and truck died like i shut key off. Refired once off ether. Lasted 3 seconds died no restart period didnt even want to just crank crank crank.
ok towed truck i thought it was injector orings. Changed them still nothing . New icp. New cpm. Now have icp of 66 to 120psi cranking.ipr 14.40 koeo up to 84 when cranking. Ive unplugged just get eratic reading ipr stays same. Checked ficm 47to47.5 cranking and koeo. No codes beside for my egr delete and when i unplugged icp. I've been tinkering on this truck for a couple years now still lost bit getting better. I now have driver valve cover off . Its a 2003 .
View 14 Replies
Advertisement
What the size of the internal oring is? So far I have had no luck finding the size. I'm looking for the lower housing to body oring.
View 14 Replies
Just replaced all hpop orings. Injectors loud after start up at idle. Guessing air in lines. How long do I need to drive before all air out of lines and everything back to normal?
View 14 Replies
I have a 2003 f350 6.0. awhile back i was driving down the road and it died. popped the hood and there was a small amount of oil sprayed on the hood. rocker arm bolt had broke. that's been replaced and no it won't start. cranks and acts like it will what to fire for a second then it just cranks and does nothing. reading the tech on no start issues theres a lot to look at.
View 6 Replies
My 2003 f-250 6.0l has not been starting. I have connected a scan tool and I am getting around 1000 psi icp. The FICM voltage is 47.5v however when I cycled the key it dropped to 43.5 then started climbing to 48, but I am not getting FICM sync. I does eventually start when I do get sync. It seems to run fine after it starts. It does not do this all of the time. But this morning It cranked until the battery died. New FICM?
View 6 Replies
I was driving and my truck started have lack of power, could barely get going on hills, tons of blue smoke (smelled like diesel) real rough idle. I unplugged injectors and found #5 made no difference. I replaced it today and I can't get it to start. It'll get to 2000+ psi 48v ficm, low pressure oil registers, ficm says its in sync. It will crank and blow a lot of black like its half firing or something. It has even crank to, until it tries to fire. From what I've been reading could it be the ficm? That one circuit is fried?
View 14 Replies
I have working on this one for a while ( sick wife keeping out of garage for some time) Truck fires up in the morning when cold then refuses to start when warm. Of course HPOP leak. HPOP was replaced 5k miles ago. Now today when I drove with AE connected truck all of sudden started to run rough on the highway. I pulled DTC P0279 low circuit for injector 7. My question is can the leak be at injector 7 on the oil rail? Maybe cracked injector? Waiting for the motor to cool so I can do pop off valve cover . BTW early 04 .
View 13 Replies
My nephew has a 2004 F350 that will crank but will not start. It will build oil pressure on the gauge. There is no injector buzz and no communication through OBD2 port. Is the PCM dead?
View 10 Replies
2006 6.0 king ranch 189k sct live wire Replaced 1357 injectors and when I crank truck it will crank and sputter for a brief second but will not fully start and continue cranking and doing this over and over. Tried starting for roughly 30 minutes would not budge. Tested icp and ficm both are good. Also replaced batteries, fuel filters, checked all relays and fuses still can't figure it out. Also truck is bulletproofed.
View 6 Replies
Swapped a new oil cooler and welded Egr shut. Truck ran fine the first 3-4 times I started it except for exhaust leak at the y-pipe/turbo connection. Tried to start it today and it started then ran real rough, blowing whit smoke. Now it will not start at all and blows whit smoke. The only codes I'm getting are egr codes that I've always had due to having the 05 and up intake elbow and the egr turned off via sct. What could be the issue?
View 8 Replies
Left the cap off my degas bottle after checking it this morning. Drove a couple hundred miles and it overheated and died. Cooled it off, filled it up with water out here, now it won't start.
When I first tried, before I got it full of water, it barely cranked. Now, it cranks fine, even sounds like it cranks too fast. But nothing. Did I really blow it this time? I don't have my ScanGuage.
Strangely, the oil pressure gauge registers normal as soon as I turn the key on, and stays there while cranking. I'm used to them starting at O, then registering after cranking a few seconds.
View 14 Replies
Today I was driving my 04 f350 6.0 I got to a red light when it turned green I hit the accelerator and it would not go it would only go about 10 so I limped to a parking lot and it shut down, it will crank and it sometimes Will start but only rev up to a grand then put in drive and it dies I had someone run me out a new pre programmed FICM and I replaced it right there and still will crank but won't run so I had it towed to a ford dealer and dropped my key in the drop box, what it may be?
View 11 Replies
Truck died going 50 mph and would not restart. I turn the key to run and nothing. I can hear the injectors buzzing but it will not turn over or crank. I can jump from the battery and the truck will crank. However, it seems to be in limp mode. It will start off in 3rd gear and won't shift gear Tow/haul light is flashing.
The wire harness that goes down to the fan clutch is chewed up and frayed so I'm assuming that may have caused an issue. But i have unplugged the sensor to the fan clutch and it still won't start. I can hear the injectors buzzing but when I turn the key to crank it, it does nothing. Just clicks. I've cleared the codes and these keep coming back.
View 14 Replies
M buddy's truck just died and won't start. So far we have changed the ficm because the voltage would fluctuate down to 25, the ficm harness as it was chaffed through and bare wires touching each other, both fuel filter, tested the alternator, new batteries, new air filter and bubble test. The truck spins over and tries to go but won't. I have also tried starting it with the icp disconnected with no change. The secondary filter had lots of bubbles coming into it while filling it for the bubble test, but we did that a few times and no more bubbles. When trying to start you can sound fuel flowing through the secondary filter, is this normal? While trying to start there is black smoke coming out of the tail pipe. We have also tried leaving it plugged in over night and no go.
View 14 Replies
My wife and I went on vacation for our anniversary and the truck ran fine for a while then we went back to get ready and when we left it started up and everything seemed fine but it died about 200 yards later and is now cranking but not starting. Left my toolbox at the house (stupid!) And truck is new to me so I don't have gauge or reader. Checked the fuel filter under the hood and fuel pump is pumping. Any other tips on what to do that could be the problem without buying parts?
View 14 Replies
I have a 2003 6.0 when it has having troubles trying to cut out when running low rpms but would throttle out of it then it lost all power cab filled with smoke and died now it does nothing won't even try to turn over everything under the hood is covered in soot I'm ready to pull the cab just wondering if I didn't loose any oil or coolant...
View 6 Replies
Truck is a completely stock 2002. New injector o-rings, glow plugs, valve cover harness, and injector cups a year ago... all motorcraft parts. New batteries and starter in the last 6 months.
I've checked the GPR both at the relay and harness got power all the way to the valve cover harness on all 8. Injector buzz test sounds okay as well.
Had a stuck IPR issue a few moths ago that caused a CEL and died while running. Took apart and cleaned the IPR and CEL is gone truck runs great once started and has correct IPR pressures in all RPM ranges.
Truck runs great once it is started and is not sluggish until warm like when it was hard to start when cold with leaking injector o-rings.
View 5 Replies
While driving uphill yesterday, my truck 6.0 f250 completely died. Added oil cause it's been a while and tried starter fluid. Cranks but won't start. Pulled OBD codes p0300, p0304, p0401, p0460, p0562, p0606, and p2290. Checked IPR, works fine. Checked fuses. Low voltage codes are most likely from battery dying during the test.
View 2 Replies
Last friday, my truck died while running. I let it sit for a few hours, went out and it started right up. Went to get pizza for my kids and I got 5 blocks from my house and I barely had any power. Truck died again while getting pizza and had to tow it home. Now it will not start. I have checked fuses, taken apart the fuel pump on the motor and cleaned the water from it, added a fuel treatment and also did an old truckers trick with the fuel (10% gasoline). the truck will crank and make an attempt to fire but it will not start. I have 3 kids and this is my ONLY transportation. I need to get this thing running STAT.
View 1 Replies
My truck died a few weeks ago on the highway had the hpop ipr valve and screen replace ran awesome for 2 weeks, shut it off ran into the store and it wouldn't start gave it a couple hours finally fired, started good the next 5 times go to start it the other day no start again, tried again 30 seconds later and starts trucks a 2006 with 226000km throwing no codes, I'm ready to go trade it off on a new one, where to start?
View 9 Replies
I have a 06 f350 with 140,000mile and today I was driving to a buddy's house and the truck died on me as I was doing 45mph so I towed it home and check the codes I have 1 low icp pressure and 1 low icp during starting / cranking and 1 ckp out of range I think that how it's worded so I looked at the icp pressure and it's 0 and the desired is around 1000 and the volt is .56 and as far as the ckp the rpm are reading so I don't know what to do about that ? Could the STC fitting and dummy plug and standpipe o rings really go out on me like this ? Or am I missing something? I am also trying to track down a oil pressure gauge for the Icp fitting to check it
View 9 Replies
