Ford 6.0L Power Stroke Diesel :: 2003 - Crank But Won't Start
Jun 16, 2015
I was driving down the road and suddenly lost tons of acceleration power had to almost flour it to move at all so I pulled off the road to stop and check it out. After I stopped I couldn't get it to start again it would crank like it wanted to start but nothing. So I had I towed home and it sat for a little while and then I tried to crank again, and it started and idled like crap and when I pushed down on the gas pedal there was no reaction, rpms didn't go up or nothing but still would idle like crap.
Symptoms stayed the same for about a day and no I have a crank no start. So then I did what little I could do just to see if it was an easy fix I changed the ICP sensor, IPR sensor, and EGR valve needed to be replaced so I replaced that too. Headstuds and gaskets have been done as well by previous owner but not I think it might be an HPOP problem? I am unable to read codes at the moment as well just FYI. Could this be a fuel filter issue even tho the secondary housing fills with diesel?
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ICP and IRP changed both fuel filtrs and Blue spring put in. HPOP Pressure is over 1600PSI when cranking with 2.5 to 4 volts.
Will try to run but acts like not getting enough fuel. If I loosen the lines off the upper filter housing lots of fuel runs out. Lots of smoke when cranking also.
FICM volts are 48.5.
Reading with Scan Gauge 2.
The truck is a 2003 F350 DRW Stock 6.0 with 433000 on the odometer.
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2003 crank no start, 196k bone stock truck egr still in truck and stock head bolts. Replaced the icp sensor and ipr sensor, both from ford. What happened is I got fuel then about 15 minutes afterwards my truck acted like it was going up a hill and was just losing power and shut itself off. ficm tested 48.5 volts all 8 injectors tested good and there is oil pressure. Had an egr fault code but I'm at a loss.....
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I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?
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My 2003 f-250 6.0l has not been starting. I have connected a scan tool and I am getting around 1000 psi icp. The FICM voltage is 47.5v however when I cycled the key it dropped to 43.5 then started climbing to 48, but I am not getting FICM sync. I does eventually start when I do get sync. It seems to run fine after it starts. It does not do this all of the time. But this morning It cranked until the battery died. New FICM?
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I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.
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I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.
The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.
I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?
The video shows exactly what I deal with every morning.
YouTube - 2003 F-250 Cold Start Issue ....
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So yet another crank no start. Truck is an 03 55k miles The guy I bought the truck off of told me the turbo had been reconditioned about 1000 miles ago. Drove the truck another 1000 miles or so and now having issues. I went to start truck up and noticed it took awhile longer than normal to start up and when it did finally kick over, truck and no power at all. Would idle a bit rough sounded like no turbo spool at all when given throttle. Shut the truck off right and hooked up scangauge to it went to start it and nothing.
Did throw p2285 code ICP low circuit
Values read on scangauge are as follows:
FICM Main Power 48.0V
FICM Logic Power 10-8V
FICM sync is good
ICP Pressure 1540psi on crank
IPR duty cycle 14.8% Key on engine off/48.8% while cranking
At a bit of a loss as to where to look next, would really like to troubleshoot down to the right fix instead of just throwing parts at it. Have read after sitting the turbos tend to stick and need cleaned or replaced. After being cleaned only a few thousand miles could it be stuck again? Seems like I have spark, fuel, oil just acts like its not getting any air.
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My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.
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The truck was running fine then I shut it off one day and it wouldn't start back up long powerful cranks but wouldn't start pulled the valve covers checked branch tubes and dummy plugs all looked good (not for sure though) replaced the icp and even tried unplugging it after the hot crank no start to see if that worked because that was the only a code I threw but alas it did not work.
I did a air test and closed the IPR valve via fancy tool and was getting some minor gurgling out of the oil filter resivuar and was guided to change the hpop being that was the beloved issue I couldn't get the j-tube out to inspect but everything else was clean as a whistle ... I was getting some air flow threw the oil filler cap and the air intake box on the driver's side valve cover but was told that is normal but not sure how normal when I replaced hpop it appears it stopped gurgling as much.
When I did the following air test but it started when cold but then it struggled but it did start then my batteries died out turns out I do have a bad negative connection I getting the batteries re charged gonna pick them up today and tighten that connection along with a new air filter via reading in the hanes manual that can sometimes cause a hot crank no start .
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I have a 2004 6liter. I parked one day two weeks ago and a went out last week to move it and I will only crank over. No fire No start!!!! Have new batteries. New fuel filter and have fuel coming in to the fuel bowl. I have gone over the harness, checked my fuses. I do not have a reader or scanner. Any recommendations. I want more than just a code scanner.
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ok, so after all the work done (headgaskets, head bolts, egr valve, ipr valve, egr cooler, oil cooler, blue spring kit, new ficm injector harness connectors), this is what I'm left with on start up. I am now getting no SYNC -0
I had ficm sync before i changed the connectors on the injector harness (last thing i did besides blue spring kit). Has this motor turn this way? And my glow plug light now comes on during and post crank along with a weird fuel light with 3 teardrops I've never seen before. I need to check this out.
48.0 ficm KOEO, 48.3 crank
IPC 3 KOEO, 1100 crank
IPR 14.1 KOEO, 46 crank
IPC volt .23 KOEO, 1.23 crank
Passed bubble test
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2003 6.0, all stock. Crank, no start with an occasional sputter when it actually shows FICM SYNC = YES.
It had the following relevant DTCs when I scanned it:
P0261, P0270, P0276 and P0279 - Cylinders 1, 4, 6 and 7 - Injector circuit low
P132B - Turbocharger/Supercharger boost control A performance
P2614 - CMP Open circuit
P2617 - CKP Open circuit
CMP/CKP SYNC transitions to and maintains YES while cranking, however FICM SYNC transitions back and forth between YES and NO while cranking. When it transitions to YES, a cylinder or two will fire when FIPW comes up, but FICM SYNC almost immediately transitions back to NO.
Based solely on the scan tool results, Cranking shows IPR DC at about 50%, ICP PSI ~1500, ICP V ~2.0. These are stable and steady. FICM main power is at 49.5v and drops to 49.0 when it fires the occasional injector while cranking. RPM reads above 150 while cranking.
I'm thinking that since CMP/CKP SYNC stays YES and is stable and RPM reading is consistent, the CMP & CKP sensors and circuits are most likely good. I'm thinking with the codes for injectors 1, 4, 6 and 7 it probably points more toward a FICM issue.
Another thing that may or may not be relevant is the pre-cycle clatter sounds off to me. With an ambient temp of about 70F, the pre-cycle seems to repeat 3 times. The second and third cycles sound worse than the first. This is in the video below.
I work on far more 7.3s than I do 6.0s, so I'm looking for anything I may have overlooked, a second/third/fourth opinion, or if there's a flaw in my logic for someone to point it out.
6.0 No Start - YouTube
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Brother in law company 6.0 died on him in his driveway after a night of plowing
It stalled out, his boss sent out a "tech" and he said it doesn't have "nearly enough" oil pressure
Now I want to further diagnose the truck myself with my scan gauge II but haven't used it for that......yet......
What should I check for IPR pressure psi or %?
I know I can get ICP pressure in PSI on my SCT x4 not sure about the Scan Gauge......
I assume a blown IPR or failed STC fitting......
Truck is a 2005..... I can figure out the scan gauge I just need to know what to look for for an idea of a blown IPR or STC or ICP.
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05 6.0 will only start if I cycle the glow plugs, crank 3 seconds shut off glow again then it starts immediately. If I try to glow 2 cycles with out cranking it won't start either. When he truck is hot it seams to start easier. I have new batteries new alternator running 5-40 synth. New glow plug control module. It does it hot or cold weather.
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I have a 05 with 100K miles on it. I had the HPOP, FICM and EGR delete do about a year ago. Went to start the truck pressed the pedal and it died and won't start. It dies once while driving about a week ago but restarted. I have a Snap-on scanner for the data. FICM tested good and getting fuel to secondary filter. Batteries and filters are new with about 2K miles on them. Would this data point to a bad IPR?
ICP V KOEO = .25V
ICP V Cranking = .28V
ICP_DSRD 1251 PSI Cranking
IPR Duty 15% KOEO
IPR Duty Cranking 85%
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I had a crank no start with very low hpo pressure. I went to do an air test and could not get my IPR valve to do anything with 12 volts applied. I have a switch wired to it, and went as far as wiring the IPR valve directly to the battery and got nothing. This is a brand new ipr valve, never seen a mile of driving, and I'm wondering if my luck could really be bad enough to get a bad one in the box, or if it could be my truck that's frying them. I have cranked on it a lot trying to start, but I have a feeling this IPR is to blame. I'm on my way to get a warranty replacement now. If my truck could frying them, would that be just a bad ground or what? Any way to test my wiring? I have a multimeter...
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2004 6.0 truck ran fine parked it, went out next morning and has been a crank no start. Brand new ficm put in today. Also scangauge readings while cranking.
IPR DUTY 30%
ICP -1000+
ICPV-.2 and rises
FICM-49.5 Never drop below 48
FICM LOGIC-11.5V And it also drops to 9 volts cranking
FICM SYNC-Yes
CAM/CRANK SYNC-Yes
I can here fuel pump running and have checked the bowl and fills in 3 second, also have held valve down in oil filter housing and it fills up in 4 seconds. Oil level perfect half tank fuel .. Also I get no smoke from tail pipe while trying to crank. Acts like it not firing or has no fuel... Driving me crazy been working on it for three weeks.
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Just installed lots of new parts on this late 04 6 liter HPOP, Stand pipes, nipple cup orings, head gaskets. and now she wont go. Just cranks. Doing an air test now, should I be able to hear anything form the oil fill tube? It builds oil pressure just not right away, I did have an icp code. but has gone away as of now (p2285). What's consider a long crank time?
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Ihave a 2008 E 350 6.0 , while driving i hit a small pothole no big deal the van stops running and coasts to the side of the road. get her towed. The dash lights show the PATS is engaged so it is no start no crank.
The 30 amp fuse PCM power relay is blown. when i replace it it blows as soon as i turn the key. im checking for wire chafing but so far have found none.
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My 2011 6.7L F250 Superduty died on interstate the other night. Picking up throttle pulling onto interstate when a message came on the dash "reducing engine power" and the truck died. It will crank but will not start. It will start on ether but dies when that runs out. Has the following codes... p1249 Wastegate control valve, p0087 fuel rail/system pressure too low, p1291 & p1292 injector high side short to ground or battery (bank 1 & 2), p2291 injector control pressure too low-engine cranking. The codes are telling me I don't have enough fuel pressure but scan tool says I have 4000 w/ key on and 6370 while cranking and I thought 5000 was the pressure needed.
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