Ford 6.0L Power Stroke Diesel :: 2003 - Blowing Gray Smoke On Acceleration
Jul 12, 2015
I bought a 03 6.0 dually a couple months ago. Got a good price on it. I use it very little, around town sometimes and used to pull a 7000 lb camper sometimes. My issue is, the other day I took off with the camper. Drove for maybe 5 miles then stopped and waited for traffic. When I took off again it was blowing gray smoke when I was accelerating and had little power. I was going about 30 mph for about a mile at about 3000 rpm up a very gradual hill. I was in the tow setting. When I got to the top of the hill it seemed to recover. I pulled over and shut it off then took off again without any issues.
The next day when leaving camping it was the same thing. Took off and saw gray smoke and had little power. After about 1-2 miles all was well again. Truck has 202k miles. Recently replaced oil cooler, egr cooler has been welded shut at both ends, turbo has been cleaned and all the filters and fluids are new. I have a Scan Guage 2 and monitored the ficm voltage and it maintained 47 to 47.5 volts. I know 2 injectors had been replaced when I purchased it as well and the egr valve by a dealer(they said it showed the cooler was clogging but like I said it was welded shut). What I should look for?
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Well my problem went from bad to worse. My 05 started running rough at idle, then smoothed out a bit but started smoking on acceleration a little. At this point it felt like it had more power than ever before and even ran smoother running up to 3k RPM before shifting (manual transmission). But now it's smoking so bad, I can't really drive it. It's smoking white or gray at idle but blowing black smoke on acceleration. I had a cylinder 5 contribution code but with the amount of smoke it's hard to believe only one injector is a problem. I pulled the EGR valve and it doesn't look stuck open but I'm going to replace it anyway.
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I have a 04 6.0l and all of a sudden it started dumping white/grey smoke at idle and when I drive it it goes to black then let off throttle and back to grey/white I had an up pipe leak at the y pipe I thought it might be an issue with that but I just got done fixing it and the problem still there so iam guessing it's either a sticky injector or the ficm but it starts up nice and does not knock around egr delete is don with all the goodies arp studs ect also the injectors have only 30k so it's hard to believe but iam just stumped haven't tested ficm yet and my tuner doesn't pick up any codes
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7.3 auto, starts and idles OKAY, drives fine if you have a light foot but trying to go faster than 50mph or more than 2000 rpm and the whole thing has an anxiety attack. Starts sputtering and popping, lots of grey smoke when it runs rough rough, let off the throttle and it MIGHT behave nicely again.
New lift pump, cleaned the pickup tube, fuel bowl fills nice and fast, just had my edge attitude juice tuner removed since it was causing similar issues that went away for the last 2 months, changed my IPR and CPS (had a mechanic test everything when the tuner was taken out, all injectors buzzed good, sensors good)
When this first happened after the initial problem with the tuner was resolved, it did throw the CEL, but I have since been able to get it to come back on, and my buddies OBD2 scanner wasn't even registering my truck when I hooked up... Dare I say PCM is to blame?
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Having trouble with motor, driving home one day heard a noise under the hood. Then a lot of grey smoke started coming out of exhaust. Got the truck hauled home notice fuel was coming out at the number 7 cylinder at exhaust port. Thought it might be the injector just put rebuilt ones in, thought I might have received a bad one. I switch the number 7 injector with the number 3 injector. Did not make a difference still have fuel leaking out of exhaust manifold at the number 7 cylinder and a lot of grey smoke coming out of exhaust. Not sure where to start looking next? Could it be the injector cup is the problem?
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I picked up a 2003 6.0 awhile back went ahead and did studs,gaskets, delete. Was driving it and seemed to lose power, started coughing and carrying on blowing bluish white smoke then shut off. Ended up hydrlocking #5, Oring on injector was tore when took out. Put all back together, ran horrible, did a balance test with AE, showed #3 injector, replaced, ran horrible, did AE dropped #1 injector. So in process of replacing the rest of the injectors. Just wondering why it is or was dropping them 1 at a time. Ficm was showing 47.6 to 48.6 volts, could that be it?????
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After running perfectly fine all day my truck will seem to bog down and when I press the accelerator the reaction is extremely delayed and tons of black smoke will come out of the tail pipe before the truck actually gains power and takes off. The check engine light has been coming on but will turn itself off after the truck has been shutdown a few times....
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6.0. 115,000 miles. Everything stock, except bully dog intake filter.
I replaced the FICM recently, with one that I bought from the guy who makes those cool You Tube videos, Diesel Tech Ron. I also replaced the EGR valve. I also replaced the intercooler boots on the hot side. I cleaned the intercooler pipes. I cleaned the intake filter as well. I'm still blowing out black smoke, if I floor it when I need to pass someone.
Follow up question: I bought those boots from Riff Raff Diesel and I bought new clamps, too. I'm not sure if I installed correctly. It's already blown one off (it blew the top of the intercooler pipe off, by the turbo, but the boot stays on the turbo) and I put it back on and tightened it all the way down, and I've had to re-adjust 2 times, now, since it acts like it still wants to slip off. Do I simply have the other ones misaligned???
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I have a 2006 F350 6.0 litre diesel. The other day I started it up drove away and it was blowing huge plumes of white smoke out of the exhaust. Shut it off.....started it up again after a while then went on a long drive and it went away. What that was?
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Driving home 2003 6.0 started blowing a ton of black smoke, cars wouldn't get behind me. Found an exhaust leak on the driver side up y pipe. Would that cause this much smoke? 2 codes were 0284 and 0281, I replaced those injectors about 10k ago, at the same time replaced turbo, hpop, egr valve and cooler delete, and new oil cooler.
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Found a 2004 Ex, Eddie Bauer edition says it has injector issues, blowing black smoke........ It is apart cause he thought it was the EGR. Has 245,000 on the clock. If the body is super clean I'll give him a offer, it's going to get a motor either way and I'll have my Ex back.............I really miss that truck!
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I have an 07 6.0 with 400,000 miles. Has been a great truck with no major problems. Before I started the work I had 3 bad injectors, running rough and the oil/ coolant temp just outside of 15 degrees. So I tour her down and replaced head gaskets, installed arp studs,all new injectors,all new glow plugs and new oil cooler. Ran great for a couple days. Then when driving to work lost power on and off for a few miles then completely gone could only go 10 miles an hour. I checked codes and there was the under boost code witch has been on there for a while and I forget the other code but it was for the ipr valve so I replaced the valve and right after still the same but that code went away and the p0470 popped up. So I cleaned out the ep sensor tube and replaced the valve. After several miles she now runs great but now I'm getting a little puff of white smoke when I take off and not every time and mainly when I take off some what quick. All codes are gone expect the under boost. I have an egr delete already.
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I have an early 03 f350 with a 7.3 liter 298,000 miles on it
Replaced fuel filter
New oil change and filter replacement, New icp sensor .
Deleted the baffle and installed a cone air filter with the air sensor installed in the neck .
I Was driving home one day and the truck just slumped into this huge power loss . Couldn't get over 2200 rpms and barely made it over 30-40 mph.
Truck in park - idles like crap and still won't go over 2200 rpms when holding the pedal to the floor . And it has what sounds like a miss at a struggling "full throttle" (22-2500) rpms - thought it could be my icp sensor - replaced it -- no change
Checked driver side wiring harness -- no damage chafing found -- did a fuel can to pump test no difference - and today after I reinstalled the fuel line right after I ran my can to pump test I let the system prime . Started the truck and it ran for about 40 seconds and died and wound not fire back up and would just miss and spit and sputter -- lots of gray smoke though- but it fired up a few hours later after I let the batteries sit on charger .
Now before all this happened - I noticed the truck had a bit of a gutlessness to it as I would be piddling around around town and it would have this hesitation in power kind of like a slight jerking feeling , now this truck was so gutless since the day I got it ,I couldn't even burn out on a gravel road without the throttle going limp and the check engine.
Light kicking in so I figured I'd give it a bit of hotshots secret and see if It would maybe flush the injectors but it really made no difference...
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2006 blowing white smoke and sluggish until its driven for a few miles ..smells like fuel .. New head gaskets and the works started after 20 days over below freezing temps nights at 5 to -5 ....
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I have a 2006 6.0l f350 crew cab that blows air hard every time I accelerate. Sounds like you're going 100mph with the hood unlatched. It blows real hard for a minute and goes away if I accelerate through it or let off.
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Always regretted selling my 1988 ford diesel. It was a stick shift 4x regs cab. Very fun to drive. But I was a kid so when it developed a tranny noise I panicked and sold it. So, I bought a pile of crap in the form of a 2004 super dooty. It's a long bed ex cab, but had a stick shift!
It's got 330k on the clock, spicer rear end, and the famed 6.0. It's 4x4.. The truck isn't running and has a laundry list of engine issues including coolant blowing out under acceleration, hpop failing, weak injectors, oil leaks.
Compression is claimed to be good, but I'm thinking it would be easier and cheaper to fix up a used engine and swap it in. I'm open to other engines too, so I'd love to hear about options for that.
My research indicates that the 6.0 can be made to work well. For the money I have into the truck there is some room to invest in the engine. I have a line on a lo mile used 2006 6.0 engine. I've been told that the later years like 06 were less prone to some of the issues. Would this engine require head studs/gaskets and hpop fixes?
I'd be doing an egr delete for sure. And a coolant filter setup which is a new concept to me. What else would need to be done to bolster this engine? Turbos okay in these? I saw my friends ford burn to the ground from a cracked turbo. Or, should I put a gas engine in?
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Ok I have a 2004 f250 6.0L, has 104k on it. A little back story... truck was running well when I started to get surging on takeoff and it was blowing black smoke when it surged. After it hit 1600 rpm it would blow out and run normal. So did some research and found it could be the FCIM, I have the 4 pin and tested it and had 48.5v so it tested good. Did some more research and found symptoms leading towards the ICP so I replaced that and the ICR also.
Upon doing this my surging issue cleared up but now I'm getting a miss around 1200 + rpm weather it's in park Reving it or driving, but it is not throwing any codes, I did check with my code reader. I have also changed both fuel filters and have the EBP sensor on order as I hear they can be troublesome. My question is what should I do next or look at? I was trying to avoid the dealer so I can learn more about the truck in diagnosis.
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My 2006 6.0 is blowing white smoke/steam and Im losing coolant (not out the top). Pulled the EGR valve and its wet down there. All signs lead to EGR cooler? I've been reading a lot on this forum and Ill do the oil cooler at the same time. I seems VERY important to flush the coolant system before I tear into this. I am afraid of hydro locking the motor or ruining the head gasket or stretching the head studs if I run the truck. How can I do this without further damaging the engine? I am doing this myself. I'll have 3 solid days to finish this job because I have to tow my trailer in 5 days.
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I just bought this 2007 F250 a 126K miles on it. Drove it about 1500 miles with no problems. I changed the coolant to Rotella ELC, installed Sinister Diesel Coolant and Oil Filter Bypass, and changed oil to Rotella 15W-40. 3 days after I did this it was in the mid 30's in the morning when I headed to town. It was blowing white smoke, so I stopped and smelled it. It did not smell sweet. I saw what looked liked diluted oil dripping from the exhaust. As I turned around it stopped. I revved it up and no smoke. I headed back into town(around 10 miles) no smoke. Drove home and no smoke. I was at home for about an hour and when I started the truck it was blowing white smoke.
I revved it up a couple times and it went away. I drove about 125 miles and no smoke. I let the truck sit about an hour and when I started it was blowing white smoke and no matter how much I revved the truck it did not go away. I went to work and the truck sat for 3 weeks. I just installed the blue spring kit. Started the truck and no smoke at first. Then, when it went to fast idle a little wisp of white smoke. As soon as I revved the truck up it got worse. Then it blew out what once again looked like diluted oil about 5 feet out the exhaust( I have a huge tractor weight sprayed with this). My first thought was maybe with the thicker oil I am getting some stiction so I am planning to change the oil to 5W-40 and add Hot Shot Secret tomorrow. But blowing the oil like substance out the exhaust has me concerned.
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I have a 07 6.0 powerstroke, I had 2 bad injectors so I replaced all of them with reman's. I had a problem with them coming loose. the first time this happened it hydrolocked the motor, number 8 cylinder. so I pulled all the injectors and replaced all the seals and washers and torqued them down a little more than spec like 27 lbs. it runs great and starts great even at 25 degrees but I noticed this morning that when starting it up after it sits (cold) it blows blueish smoke until late it warms up and I accelerate. is this normal? should I check fuel filters? oil in fuel?
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My 04 PS was blowin white smoke constantly while running. I just towed a uHaul from Connecticut to Virginia Beach and had some coolant issues on the drive down (I was out of coolant on 95 in PA, added coolant and it made the rest of the drive no problem). I got here to Virginia and it was low on coolant again. I added coolant to it, and now I have some other issues. I had what looked like oil comin out the stacks onto the bed, so I pulled the turbo thinking it was seals. But the turbo was just rebuilt prior to me buying it with a wicked wheel in it. It still had stock EGR and it has 202K on it.
Checked and found EGR valve was wet. Ordered an EGR delete kit, and just finished installing it. Now with everything put back together, the truck doesn't want to start. It cranks but doesn't fire. I pulled the codes from my tuner and I got: P0403, P0405, P0683, and P2623. I know P0403 and P0405 are related to EGR but the others I'm at a loss on. The EGR delete kit I bought included the blank to remove the valve but what do I do with the plug that used to plug into it? Any way forward to get the truck back up and runnin again? This is my daily driver and not lookin to break the bank to get it goin again but I really need her to be reliable.
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