i just had my 190amp DC Power Alternator just died. It was about 4 yrs old. I ordered a new Bosh AL7606 I know it's 140amp but it was half the price and in stock on amazon also lifetime warranty. I'm thinking of moving the pulley from the DC Power to the Bosh. Any thoughts? I went to the DCPower website but they were sold out and twice the price. I might just get the DC Revuilt as a spare?
View 14 RepliesAfter 2yrs and 1mo, my DC power 270XP amp died. I put the almost 10 yr old factory alt back on and everything is good again, except for the glaring fact that I have a dead alternator. It is a month beyond warranty (of course).
Truck has been running great. Oil cooler, EGR bulletproof cooler, STC done in Dec at Ford due to high deltas. I have a small stereo - one 12" sub woofer, otherwise nothing that really stresses the electrical system. I did the "big three" with 1/0 copper - cost a fortune, saw no difference - but that could have been an issue for the alt.
I left a message today with etch support but did not get a call back. I hope they make good on this - I waited almost 4 mo's to get this thing and it was supposed to outlast my truck.
OK...I ask that you bear with me while I explain my question/issue.
I bought a used 2006 F350 Super Duty diesel last October (Oct 2015) and it has about 124,500 miles on it now. Last week, the power cut out as I was driving home from running an errand. Jumped it and got it back to the house. Suspected the alternator as both batteries tested low (according to AutoZone). Purchased the 110amp alternator and after a few days...I was able to get the alternator installed. AutoZone charged the batteries back up.
Today, I was able to start the truck and drive it around the block in order to make sure everyone was okay - before I took it out on the streets. Got back to the driveway....ABS light comes on, radio shuts off, odometer light goes off, etc. I shut the engine off and let it sit for a minute. Try to start it back up...and nothing happens. Ended up disconnecting both batteries while I ponder the root cause of the issue.
Is it possible the 110amp alternator is not strong enough to handle the power requirements (and that's why the dashboard lights went out)? To the best of my knowledge, there's only 1 alternator. The only "extra" that's installed is the tow/haul package (which I haven't used yet). According to the Ford Parts web site - after I enter the VIN for my truck - the results show a 110amp alternator (heavy duty alternator).
Would exchanging the 110amp for the 140amp be the most logical place to start? Or is there something I missed as a replaced the alternator?
I just wanted to share with you all a cautionary tale about belt tensioners and idler pulleys. I am now a firm believer in installing the aforementioned items when you replace your drive belt. 15000 miles ago I replaced the drive belt and didn't heed the warning of some here on the forum.
For the last month or two I have noticed what sounded like road noise which I dismissed because I had just had new tires installed that had a more aggressive tread pattern than my previous tires, I also noted that the ECT had been a bit higher than normal, like running in the high 190's to low 200's on average.
Well while driving today I get the alternator warning light and lose power steering and soon after the brakes got stiff, this was followed by ever increasing ECT which got to 242* before I could get it off the road and shut down. It is too early to tell if the noises and the ECT temp rise were the result of this tensioner going out...
For what its worth the only tools required were a 10MM end wrench and a bit of skin to get the job done.
I have a 2006 F250 with a 6 liter diesel I got about a hundred sixty thousand miles on it I've had it bullet-proofed haven't had too many problems with it I thought the fuel pump went out yesterday so I replaced it drove fine for a few hours then it started losing power and like it wasn't getting fuel and died I got it home took a test light and check for power at the fuel pump I don't have any positive or negative power ran a hot wire and a ground straight from the battery and hooked it up to the pump and it worked but when I plug the factory wiring back into it and turn the key on I don't have any power I checked the fuses they're fine...
View 6 RepliesI have a 2003 6.0 when it has having troubles trying to cut out when running low rpms but would throttle out of it then it lost all power cab filled with smoke and died now it does nothing won't even try to turn over everything under the hood is covered in soot I'm ready to pull the cab just wondering if I didn't loose any oil or coolant...
View 6 RepliesMy 2006 F250 was towing my 5th wheel when it started to loose power and eventually died. Would not restart. Replaced all fuel filters to no avail. Towed to mechanic shop. Has a little over 100,000 miles on it. Waiting for mechanic to check it out.
View 3 RepliesSo, I was on a road trip to Arkansa from Missouri when my truck started loosing power and eventually just died. After I tore through some stuff, I realized the ficm was just floating around off the brackets and even better yet, missing the top cap where you voltage test. And to my great luck, there was a small coolant leak that dripped it's way right into it.. So now I'm looking at replacements and it looks like I'm going to go with the Bulletproof Diesel ficm. But my question is, can I just swap them out and go.? My truck is tuned with an SCT tuner and was tuned up when it died. Should I tune it back to stock before I put a new one in or put the new one in and then put it stock and retune it after that.? Or is it more complicated than that and I should just let my mechanic deal with it.?
View 12 RepliesI started my '16 6.7 this am and drove it about a mile.
The check engine light came on and at the same time the display said "Reduced Power". I decide to turn around and try to make it back to my shop but shortly after turning around the display said "Low Fuel Pressure" and within a couple of hundred yards it shut down leaving me stranded by the side of the road.....
I called my local dealer who gave me the Ford Cares 800 number. I got a flat bed in about 1.5 hours which I didn't think was too bad considering I live in the country and they brought it to the dealer. The SA said it might be a couple of days before they could look at it as they were pretty busy... What it could be? The engine is stock with 9100 miles on it...
While driving home the other night at highway speed my truck lost power. I just filled the tank about 15 miles before then and everything was running fine. No lights came on the dash before the truck died and now can't get it started. Bad fuel? Clogged filter?
View 5 RepliesOk I have an early 2004 F250. Recently changed out the #8 injector and then had to replace the ICP Sensor. Was running great then while driving down the road just died all of a sudden. Would start right back up with no issues. Continue driving and I am getting intermittent power loss. Also noticed that when it would lose power suddenly the glow plug light would come on.
Codes are P0102, P0113, P0272, and P1000.
P0102 Mass or Volume flow circuit low input
P0113 Intake Temp circuit High input
These are just soft codes not setting a light off. MAF is plugged in and I will check wiring here later after work but could this be causing my intermittent issues?
2015 F350 6.7L, 43,000miles
My family and I were driving into West Virginia this morning when the reduced engine power message came up on the dash and the truck died. I coasted off to the side of the road as best I could and got out. Immediately I smell diesel fuel. I look under the truck and there is fuel all over the passengers side frame and when I keyed it back up fuel started spraying down by the right front wheel.
Pulled the fender liner back and saw a small rubber hose that looks like it came off of a tee fitting down by the egr components. I tried to get it back on but wasn't able to get it seated 100% and when I tried to restart it blew off again. Truck is completely stock and ran perfect right up until it died.
I have a 2003 F350 6.0. I had a flickering Battery lt on the dash last week so I replaced the Alternator. People recommended I upgrade to the 2005 140 amp alt from my stock 110. I have a single alt system. So I did, today it died on way to work. Batteries were drained. Had new alt checked and its fine. So All I have is a wiring diagram from 99-2002 but it shows the plug on the alt with 2 wires, Lt grn/red from switched ign and Org/Lt Blu which goes to batteries. Org/Lt blu has 12v but Lt green/Red has nothing with ign sw on. I did check fuse 45 in Central J box and have power there. I did notice I have no battery Lt on dash when you turn Ign sw on, and never got the Lt this morning when it died. What Im confused about is do I have a PCM? my diagrams that only go up to 2002 model show it for a 2 alt sys but not for a single alt. I should have power on Lt Grn/red with ign sw on correct? Everyone said 2005 alt was plug and play, the elec connector is now pointed down, where it was pointed up on the orig alt, look to be wired the same.
View 7 RepliesWhat this part it is? It sits over the alternator on the driver side and looks like a couple vacuum hoses plug into it. Mine is making a very loud buzzing noise.
View 8 Repliesno change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .
View 14 RepliesI have a 06 F250 6.0 My battery light has been coming on. Doesn't stay on but I'm planning a trip back east and don't want any issues to occur. I was thinking maybe the batteries. So I stopped at the local Oreilly's Auto store and had them tested. Told the guy what it was doing and he said it sounded like the alternator. He tested it and said it was going bad. He also tested the batteries and said they were good. So I went looking for a replacement alternator and they have different amp sizes. So I'm not sure on what size the original one is and if the replacement should be a bigger size amp wise.
View 11 Replies2005 F-350 6L
Just changed my alternator, that was the easy part apparently...............
Cant get fan belt back on? My pulleys don't look the same as the picture under the hood. I can see a idler on passengers side down low, but cant seem to make it move to give me some slack.
What kind of tool to use on idler to get slack?
I ve been noticing that the alternator isn't charging correctly, or at least it seems like it. We drive short trips sometimes two times a day, a mile or less. One day, night actually, I noticed it started to not turn over with it's usual enthusiastic sound. When the batteries get discharged to a certain point, the voltage at idle will be less than 12 volts. If I rev the engine for a bit, the volts jump up, but at idle it drops back to 12 or below. Seems to me that it should be at least 12v or above if the batteries are discharged, and more towards 12.5ishV if the batteries are fully charged.
After I put it on a 6A charger overnight, the voltage upon starting is above 12, sometimes over 13. But if the batteries start to dwindle down from short trips, the voltage drops to 12 or below at idle.
I did install the smaller pulley a few years back, and that worked massively. I couldn't get 12V at idle before installing the smaller pulley. But now it seems like I'm back to that same situation before installing the smaller pulley.
So, I m guessing that a alternator bench test is in my future? The batteries are fairly new, tho they have been down to nothing at least twice from boneheaded moves by yours truely!
And, I'm speculating that this charging situation contributed to the recent FICM replacement that I went thru.
I am having a charging system issue. The alternator is making barley over 12 volts. With KOEO the battery light on the instrument cluster does not come on. I have already replaced both batteries and the alternator -before i noticed the battery light is not coming on.
View 2 RepliesSo, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)
Same symptoms: whining sound, low fuel pressure warning, reduced power warning.
This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.
So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.
This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.
I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.
CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.
Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?
AE shows 600+ ICP while cranking, 48.5v-49v ficm continuously, has sync, has 50 psi fuel with manual gauge, replaced fuel filters with Ford, fresh oil change, 2 new batteries, cleaned EGR, no codes.
Prior to this I changed the driver's side injectors because (before I had AE) Ford said it needed #8 (power balance) due to a stutter at minimal load at highway speed. Figured I'd change them all due to 290,000 miles. Had enough cash for 1 side this month. Ran great! Had AE hooked up and showed all good pressure, volts, temps then died in the driveway.