Escort :: 2003 ZX2 - Burning Smell Through Vents Now Heater Doesn't Work
Nov 2, 2014
Okay, so the car in question is a 2003 Escort ZX2 with roughly 110k on the clock. It's run like a champ up until now. My wife was driving it home from work the other day and said that there was a burning smell coming through the vents, then the coolant temp gauge on the dash went all the way to hot and stayed there, and the heat simultaneously stopped working.
She got it home and I quickly found out that the car IS NOT overheating. Something screwy is going on with the gauge and it will sit at cold for 10 minutes, then go all the way to hot, then sit in the middle, and it's just all over the place. However, the engine fan works fine and comes on at the appropriate time, the engine does not overheat at all, and other than the gauge acting weird and the heat not working, the car runs as it always has.
So, just a as a measure of preventative maintenance I replaced the thermostat, thermostat housing, and both clip-in coolant temp sensors on the thermostat housing. This seems to have fixed nothing, but oh well.
Next, I let the car heat up and checked the two hoses going to the heater core in the firewall. One hose is just slightly warm (even at full operating temperature) and the other is completely cold.
When you get in the car and attempt to turn the heat on, all the blower motor speeds work. When you turn the dial from cold to hot you can see under the dash that the cable that opens the blend doors is working fine as well. However, no heat at all, it's just cold air that comes from the vents even on the hottest setting.
The heater core isn't leaking at all, this has been confirmed.
So, I'm unsure where to go from here. The wacky coolant temp gauge seems like maybe it's the actual gauge itself that's gone south (in which case I'd need a new gauge cluster I suspect). The heat though perplexes me. Sure, the heater core could be plugged but that seems rather unlikely considering the coolant has always been regularly flushed and when you open up the radiator there's no gunk or rust or anything in the system at all.
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There are no warning lights, and the vehicle runs just fine. I pulled out the carbon cabin filter (changed about 3 mo ago) - it did not smell and was very clean still. I am hesitant to go to the dealer-afraid they will rip apart the dash, which they probably will not be able to put back together without having rattles and noises after.
The smell comes from the inside - there is no smell under the hood after I start the RX.
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Could it be a head gasket?
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The engine ran normal, no noticeable knocks or pings, no shaking of the engine, the belts ran smooth, no noticeable leaks of any kind. I checked all fluids and they were at normal levels, only the power steering showed a slightly lower than mid level of fluid, not anywhere near low.line. But, as soon as I started the engine, the dashboard indicators lit up and stayed on. There was only a very faint smell of rubber at the end of the 10 minute running of the engine, barely noticeable. The only thing that I did different recently was about 2 weeks ago I added a quart Pennzoil high mileage motor oil 5-30 instead of the usual GTX high mileage motor oil 5-30 that I usually put in the engine, as there was none available at the store. The auto has ran very well for the past year.
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I drive a 2003 jeep liberty with about 98,000 miles.
Over the course of this winter, I've noticed a very strong smoky / burning smell whenever I've had the heater and blower on in my car. It's easier to notice it when the car is sitting still (say at a stop sign), or driving slowly. If I shut the car off and walk around it, I notice the same smell outside of the vehicle, around the front end.
My initial guess was an exhaust leak. I've had two independent shops look over the exhaust system carefully (with a probe) and they've found no leaks anywhere. They also checked all of my fluids (including oil), and said that everything was at the proper level. I also had them spray some cleaner into my vent fan's duct work, just to see if that would do the trick (they didn't charge me for it since they weren't 100% sure, and it didn't work).
The other day, I stopped the car and noticed a small amount of gray smoke coming out from under the hood. I had just bounced over a pothole when I noticed the smoke. I opened up the hood (with the engine running), and saw a small amount of smoke coming out from the left side of the engine, from beneath the coolant reservoir. The smoke was dark gray in color (looked almost like wood smoke). I asked the mechanic at the gas station where I'd pulled over to take a whiff - he said it smelled like burning oil. Within about 30 seconds, the smoke was gone, but the smell lingered.
He told me that there could be a small amount of oil leaking down onto the exhaust manifold and burning up, but that was just a guess.
So here's what I want to know. This smell is terrible. I have to figure it out, because whenever I turn the blower on, the smell is practically choking me. In the interim, I've been checking the oil level every time I drive (once the engine is hot), just to avoid a potential disaster. The oil level has been consistent over the last couple of days, though I haven't been driving very much.
I'll bring it back to the shop, but what should I ask them to examine? Could it be a bad valve cover gasket? Loose oil filter? Something else? Is this a problem that many Liberties have?
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Noticed a deodorized smell coming from dash vents when heater put on? After my 30k service I noticed the smell of deodorizer.
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