Escort :: 1994 Wagon - Low Fuel Light Comes On But Gauge Shows About 3/4 Tank


Mar 12, 2013

Here is my car info:
-------------------
1994 Ford Escort LX (Wagon)
1.9L SEFI engine
Just installed a new timing belt, water pump, thermostat and serpentine belt (the car was running great)

Here is the exact sequence of events that caused the issue:
----------------------------------------------------------
I was working on the car
I backed up on to wheel ramps so that I could check the exhaust
I noticed that the car was idling high, so I removed and lubed the IAC with WD-40
I put the IAC back in place with grey RTV and tightened it down ( It's not leaking at all )

Here are the exact symptoms:
-----------------------------
I turn on the ignition switch
The fuel pump pumps and sounds normal
The Fuel gauge shows about 3/4 tank (which is accurate... I recently filled the tank)
The low fuel light comes on (which makes no sense to me)

When I turn the ignition to the start position, the car cranks and sounds normal, but it doesn't even attempt to run. When I crank the car the Low Fuel light goes off, but the Fuel Cutoff light comes on (only while cranking). I also notice a slight smell of gasoline, but I can't find any fuel leaking or dripping anywhere!

What I've tried:
----------------
Looking for fuel leaks ( can't find any). Made sure the IAC is properly connected.

Verified and tested the Inertia switch in the right rear of the car ( it is working properly and has not been tripped). When I trip it, the fuel pump does not run. When I reset it the fuel pump works properly again.

Disconnected the + battery cable for 5 minutes or more in an attempt to reset the ECU. It didn't work. Symptoms remain the same.

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