Elantra XD (2001-06) :: Gas Vapor Lock At Pump Won't Fill Tank


Aug 18, 2012

Son was unable to fill his car's gas tank, 2002 Elantra (but happens to all cars sometimes).

The vapor lock on the pump kept shutting the gas flow off.

This was caused by the tanks vapor exhaust being unable to exit while filling, so the only place to go was back up through the gas fill hole.

The charcoal filter had sprung a leak so the zillions of tiny little charcoal pellets pour from the filter into the rubber hose clogging it.

The Filter is $150 at Hyundai. Not available at AutoZone or OReilys.

Very simple to replace a couple bolts a few hose clamps.

Strange problem, thats no one at work had encoutnered before. A few Hyundai mechanics had heard of it and worked it before.

Also could be Purge Valve or Vent Valve solenoids...search EAP system too if your having this issue of not being able to fill your tank with gas, without 500000 vapor locks shutting the pump off!

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