Elantra XD (2001-06) :: Driver Side CV Axle Seal Started Leaking
Jul 13, 2014
So I have a 2004 Hyundai Elantra 5 speed. The driver side cv axle seal started leaking a few months ago and I finally got around to repairing it. Everything went relatively smooth until I got to replacing the seal...
The problem is, it will NOT fit over the cv axle. It just won't. When the seal is installed, not matter how much force I put on the axle it will not go in. Also, I even pulled the seal back out and tried to put it onto the axle out of the car and there is no way it is going on. This is the third seal (done the rounds to through the big name parts stores) and no go.
Now, some quick car back story, I generally do all of my own repairs, but over the winter in the midst of a family tragedy I had a friend (professional mechanic with a shop) do a bunch of work to the car. He replaced the boot and joint that goes into the transmission (he did not replace the entire cv axle assembly for some reason). What I am beginning to think is that he replaced it with the wrong part.
Now, what I am wondering, is this even possible? Is it possible that it could fit and work perfectly yet be wrong? This also appears to be what broke the original seal. The inner portion of the seal was totally blown out in a circle, but perfectly, like it was crushed or cut out, and I am wondering if this happened due to having extreme force applied to it (possibly when he reinstalled it?)
That, or is it just extremely difficult / next to impossible to get these seals on? Even with both parts out of the car, stretching and pushing down on the seal (oiled it up as well to see if that would work) with all my might yields no results.
The leak was not there for the first month or so that I got the car back and then showed up. I have put about 5k miles on the car since I got it back. With Monday quickly approaching, I am wondering if I should just blow the crap out of my budget and pick up a new cv axle? I could at least have them pull one and let me see if the seal fits, I suppose.
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Are there two seals? This what looks like a seal still on the spindle against the plate on the back...
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I want to check the drain nipple under the column trim to see if the hose is damaged there and leaking, but I'm not sure how to remove it. I've read about the Sante Fe trim removal and it sounds like you should just be able to pull on it from the top and work your way down, but I want to check as I don't want to start breaking clips to "test" out if it works.
Is the column held in by friction clips that should come loose if I pull with enough pressure toward the rear-view mirror?
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I get my oil change at the Toyota dealership instead of Lexus and save quite a bit of money for my 2013 ES350. At the 30k service, Toyota technician said he noticed transmission fluid leaking at the axle seal." I was gonna show Lexus this at some point, or maybe get an oil change there at the 40k service.
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2. That's a brand new dust seal so I'm guessing some debri must be in the connection causing the leak ?
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