Caravan/Voyager :: 2006 Grand / Only Runs With Foot On Gas Pedal?


Jul 16, 2014

Have a 06 Grand Caravan 3.8L that suddenly quit and would start back up easily enough, but one had to keep foot on the gas to keep it going.

I pulled two codes:

P0123-throttle postion sensor 1 high
P0508-IAC valve sensor circuit low/undercurrent

So far I have removed the IAC and cleaned it with throttle body cleaner, cleaned throttle body out as well with the spray, installed new EGR since it got mangled trying to remove it for cleaning. Removed the TPS connector and with key on, took measurements and I am getting a reference voltage proper ( almost 5 volts). I then back probed the connector once it was plugged back in and again things checked out, the reference lead was varying between .7 and 4.7 volts as I manually moved the throttle plate.

I had switched out the IAC with a used one, from an engine that had been running before being parked, but it made no change.

Note: I have a new TPS but am holding off on changing it until I investigate whether or not it may have a clogged fuel filter causing it to stall at idle speed. Now if can just locate where it is..the sketchy diagrams in my Alldata program are useful.

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Have a line on a low mileage head with warranty. 2007 Accent 1.6L?

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I did happen to notice a separate thing when looking at the Crankshaft Pulley that it seemed to be wobbling while the engine was running.

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After 3 months with NO VEHICLE, we finally got it all back together. BUT now it is not all lining up we couldn't tell until we had the belt on. it is about a 1/4 of an inch to much to the right.

I'm thinking maybe washers or spacers would work?

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So in case of an emergency, I cannot come anywhere close to lock the wheels (and this car does not have ABS). So basically, the braking power is proportional to how hard I push, up to a point where the braking power remains the same no matter how hard I push. At that point the pedal is maybe 1/3 down, still very far from the floor.

I have just replaced the front pads and rotor with no improvement. And when the engine is not running, the pedal gets really hard after I depress the brakes 3 times, indicating that the booster is doing something. The car will stay in the driveway for now as this is a dangerous situation.

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I've done these types of rear brakes before, you use a tool to turn the caliper in. Is there anything I missed? Did I turn it in too much? I don't think it is the master cylinder because it was fine before I started and fine after I did the fronts.

Also, the e-brake doesn't hold at all now, so that's another reason I think the problem is in the rear calipers. Maybe an Adjustment? There's nothing leaking, either.

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First, about a month ago the gas gauge started to malfunction. The low fuel light will come on and the gauge will show low even though it has nearly half a tank left. When will fill it the gauge only goes to 7/8 full.

Second, today is started stalling when I press down on the pedal. If I wait a few minutes it will restart. Has stalled twice but then will run fine.

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The fuse and relay check out ok, so I'm thinking bad or clogged fuel pump.

I have a 2004 Caravan out back that I have used for other small parts to interchange before and was wondering whether or not the fuel pumps between these two are compatible. Be a lot of work to pull the one off the one in the yard, only to find out its not going to fit.

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I keep looking online to get a replacement, and they have one that looks exact, and another I have no clue if this would be the same or if it is a different piece all together.

The picture attached at 1.jpg is the one that looks exactly as the one that is gone from my car.

The second, is the one that I keep finding when I type in replacement splash guard.

Can this one be a proper substitute?

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