Just have a quick question. I am replacing some rusted brake lines near the gas tank. I already have the rusted ones cut out. I want to know if this junction box is really needed. If not it would sure take out alot of bending the lines. It looks like the line only come down the frame and bolt into the block and then straight out to the rear wheels.
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I am going to fail State safety inspection due to a problem with my brakes. Months ago when I was trying to get it through emissions testing the mechanics looked under the truck to see where the brakes were leaking. All they told me was the rear lines are rusted through and need replacing.
From my reading I believe the lines are 3/16" line and I think they go around the back of the fuel tank and up the frame rail. Correct?
My questions are, what length line do I need (I am not a hard-line expert, but I will try). I want to order some ss line so it won't rust through again. Is the system made of small sections threaded together? Or is it one long section? And what else would I need/want to replace along the way?
I have a 96 voyager, it has been a great car for the last 10 years I've had it. My brake pedal goes down to the floor, it gives brake but I think barely and my brake light comes on. I have Bled it twice and changed the master cylinder , neither worked, I'm perplexed, my mechanic thinks it is the abs.
View 3 Replies2008 Dodge Grand Caravan SXT 4.0L 47K miles. I am having a bad issue with the brakes.
I have had to replace the front brake pads and rotors 3 times and going on the 4th time IN LESS THAN 47K MILES. The brakes seem to work fine in city driving where the streets are flat. The problem is when driving on any kind of a downhill grade. If you try to brake on a downhill slope the brakes shudder so bad that you cannot only feel the steering wheel shake, you can SEE it shake.
The Dealerships say the problem is warped rotors and everything is fine after installing a new set or turning the old set. After the 2nd set of "OEM" rotors supplied by the dealerships (two different Dealerships to be exact), I got fed up and installed top of the line NAPA Ceramic pads and Rotors, which do the exact same thing after less than a year/7k miles. This van is not a commercial vehicle, and is not overloaded or used for towing.
I'm working on a 2008 Grand Caravan SE 3.3L Brake warning light (!) on dash is on. Datastream on my OTC Genisys shows that the Brake fluid level switch is 'ON'.
The van does not have pad wear indicators; fluid is full; there are no leaks in the system; no brake pull, uneven braking or other performance issues.
Scantool says Park Brake is off and I disconnected it to be sure.
When checking connector at switch on the master, one wire has continuity to ground and the other has about 12.5V on the DMM but won't light my test light.
My old 1997 Dodge Caravan (150k miles) has weak brakes. During normal driving, it needs more pressure on the pedal to brake normally, than any other car that I have driven. This would be ok as I can push hard on the pedal... But the problem is that, past some point, I get no additional braking power no matter how hard I push.
So in case of an emergency, I cannot come anywhere close to lock the wheels (and this car does not have ABS). So basically, the braking power is proportional to how hard I push, up to a point where the braking power remains the same no matter how hard I push. At that point the pedal is maybe 1/3 down, still very far from the floor.
I have just replaced the front pads and rotor with no improvement. And when the engine is not running, the pedal gets really hard after I depress the brakes 3 times, indicating that the booster is doing something. The car will stay in the driveway for now as this is a dangerous situation.
My right front brake caliper is frozen and I cannot turn the tire. This happened about a month ago and I went to Autozone and they gave me a new caliper, rotor and brakes, under warranty, and now the caliper is frozen again and I cannot turn the tire when jacked up. It seems to release after a period of time. I am not sure if it has a proportioning valve for the front brakes, but the driver side wheel turns freely and is not stuck.
View 2 RepliesWife telling the brakes went out but fluid is leaking under center of vehicle when brake is pressed. Is this just a rear brake line issue?
View 2 Replies98 dodge caravan 3.3L v6 ..... All lights work including driver's side tail lights. only problem is that when pressing brake pedal, the driver's side brake light does not light up. i changed the bulb and checked the brake light fuse under the hood, but it was fine (as i guessed since the passenger side and middle brake lights work). I took the assembly off and reseated the connector to the tail light assembly, but same issue.
View 2 RepliesNoticed Tranny Fluid under the Ex last week and after further inspection, it is definitely the lines rusted, by the end of the week it was leaking pretty good with the motor running. Picked up the lines from Ford and bought a 5 gal pail of MerconV from NAPA. Going to replace the tranny fluid after I replace the lines. 109k on the truck and never serviced the trans. Never had an issue with this truck, shifts nice and tight. Found Mark W's Fluid Changing procedure which looks pretty simple.
View 4 RepliesI was riding down the interstate this morning and had my cruise control set at 70mph. all of a sudden the cruise just turn off. I went to hit the gas pedal and there was nothing. No check engine light or anything, no spit, no sputter. I pulled off the side of the interstate and attempted to start the van. the engine turns over fine, but no start. all lights, radio work fine. car has fuel. it did not run hot.
View 1 RepliesMy 1999 Plymouth grand voyager SE 3.3 liter engine has developed a tach and speed. Odometer problem. At various times the tach will surge@ 200 rpm and at the same time the speedometer will top out and then they will return to where they should be. I can make this happen also bye driving in reverse, stopping and putting it in overdrive and the tach and speedometer will surge without the car ever moving...
View 2 RepliesI have a 99' GC and just changed out the EGR valve. Now the engine cuts out when you brake or get to a low speed. Idles a little rough also.
View 7 RepliesA friend has a 1999 Caravan with the 3.0L engine. He couldn't get it to start and to make a long story short, I checked the fuel pump relay and fuse and they were good but there was no pressure on the fuel rail. Turning the key I couldn't here the fuel pump come on and determined the fuel pump was bad.
I changed the fuel pump and fuel filter put in 1/4 tank of gas and turned the key, and it turned over but wouldn't start. I can audibly hear the fuel pump come on for a second or so, and feel the vibration when I put my hand on it, but there is still no pressure at the fuel rail.
I have a 99 voyager that has started making a whirring sound this last week. The water pump, serpentine belt, tensioner have all been replace several months ago. The battery light came on for about a minute and then went off the last night. I checked the voltage with the engine running and it measured 12.5, the same as when it is off. When I revved it up the voltage went up to 14.4 volts. Is this normal? What could be making the whirring sound?
View 2 RepliesMy wifes 99 voyager power door locks keep locking about every 30 seconds.
I tried cleaning the contacts but this didn't do the trick.
Intermittent problem, occurred 4 times during past 4 weeks, always during wet/rainy/damp weather. Three times when car was sitting overnight, once at work in parking lot after a 12 hour work shift. Each time, the engine started 5 or 6 times then died like someone turned the key off two seconds after the engine started. Then the engine would not crank or turn over, just some clicking near the relay box under the hood. Lights, power windows, etc. all work fine. Battery voltage OK. Jump starting or battery charger makes no difference. Note: With key in "run" position, no display to odometer though all idiot lights light up like normal.
1st time, after about 15-20 minutes, car started. 2nd time, towed to my mechanic (who thought security system lock out) then a second tow to dealer. Dealer found power into power distribution center but none out. Replaced PDC. Car worked fine for 1 week. Same problem twice since repair. First post repair failure I had van re-towed to dealer. Of course, it started for them. Left overnight 2 more nights. Started for them every time. They say it is a "problem with computers" but they don't know exactly what. They also say the Alarm set Dash light is coming on with the rest of the dash lights and that is a no-no. 2nd post repair failure happened this morning. Tried locking door to reset alarm. No change. Locked doors, opened rear hatch. Lights flashed but horn did not sound. When car is working and I do that (open hatch with other doors locked), in addition to lights flashing, horn beeps! I also disconnected the positive battery terminal, waited 10 minutes, reconnected and attempted restart. No change. Car still won't start and odometer display does not work.
Van has 110,000 miles. Otherwise in fantastic shape and runs great (though only gets about 20MPG). Owned van for 2 months and have driven about 7,000 miles. 1st problem I've encountered (other than a very uncomfortable drivers seat - feels like a spring is sprung!)
I am experiencing an annoying noise from the front struts when passing over bumps. I do not believe that the front end is bottoming, but it seems to give a deep thud sound. It is not a tin sound, but more like something loose and insulated. What is a jounce bushing? Are these something in the strut assembly and susceptible to getting loose? I have read about the springs could be the culprit, but could it be that the front spring is bottoming and the strut is hitting a bottoming rubber ? Jounce bushing?
View 2 RepliesService Engine light came on couple days later turned off, came back on today & vehicle stopped shifting into 3rd. Later this evening was driving it and power steering went out, ABS light came on, temp gauge jumping from hot then cold. When Service Engine light came on originally took to autozone. these are the codes given:
P0700
P1776
P0420
I have read problem could be input or output sensor which are $17 bucks each. Going to try those...
Mileage is 145,000
Can I change these out to hydraulic hoses with clamps that are rated for the fluid. Mine are rusted and starting to leak.
View 6 RepliesI've read that a scan tool is required to bleed the ABS unit. A brake line has rusted out on the vehicle which I can replace, though not looking forward to it. The ABS unit is disabled by pulling the fuse. Do I still need to have a tech bleed the abs system? Of course I will bleed all four lines at the wheel cylinders and calipers.
View 2 Replies